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Club Car ONWARD HP 6 PASSENGER LIFTED ELECTRIC User Manual

Club Car ONWARD HP 6 PASSENGER LIFTED ELECTRIC
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ONWARD HP 6 PASSENGER LIFTED
ELECTRIC
Operators Manual
APPLICABLE TO VEHICLES WITH SERIAL PREFIX OF DX

Table of Contents

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Club Car ONWARD HP 6 PASSENGER LIFTED ELECTRIC Specifications

General IconGeneral
ModelONWARD HP 6 PASSENGER LIFTED ELECTRIC
Seating Capacity6 passengers
Power SourceElectric
LiftedYes
Drive SystemRear-wheel drive
Top SpeedUp to 19 mph (30.6 km/h)
Color OptionsMultiple color options available
Battery TypeLead-acid or Lithium-ion (depending on configuration)
SuspensionIndependent front suspension
ChargerOn-board charger
Lift KitAvailable
BrakesSelf-adjusting brakes

Summary

Introduction

Vehicle Ownership

Information about owning and registering a Club Car vehicle.

California Proposition 65

Warning regarding chemicals and their potential health effects in California.

Approved Dealers and Distributors

Company Contact Information

Customer Satisfaction Survey

Notices

Vehicle Model and Serial Number

Location and identification of vehicle serial number.

Liability and Vehicle Design Changes

Club Car's liability and right to make design changes.

Vehicle Modifications

Warnings about modifying the vehicle and potential risks.

Vehicle Warranty

Information about warranty registration and dealer provisions.

Governmental and Industry Standards

U.S.A. Federal Vehicle Safety Standards

Compliance with US safety standards for low-speed vehicles.

Canadian Standard ICES-002

Compliance with Canadian ICES-002 standard.

European Union Vibration and Noise Pren 15997

Measurement of vehicle vibration and noise levels.

European Union Directives

Compliance with various EU directives and standards.

Publication Copyright

Copyright information for the manual.

Safety Information

General Safety Information

General safety practices and warnings for vehicle operation.

Practice Safety

Important safety practices to follow before and during operation.

Safety Signal Words

Explanation of signal words like DANGER, WARNING, CAUTION, NOTICE.

Safety Committee

Recommends a safety committee for rented or fleet vehicles.

Vehicle Safety Information

Critical safety information including hazards and operating precautions.

Vehicle Safety and Compliance Decals

Importance of safety decals and how to maintain them.

Operating Instructions

Step-by-step guide for operating the vehicle safely.

Vehicle Safety Features

Battery Charging Interlock

Safety feature preventing damage during charging.

Multi-Purpose Buzzer

Describes the audible tones and their meanings.

Regenerative Braking

Explains how regenerative braking works and its limitations.

Walk-Away Braking

Safety function limiting roll-away speed when park brake is disengaged.

Battery Safety Information

Critical safety information regarding battery handling and hazards.

Battery International Safety Symbols

Explanation of international safety symbols for batteries.

Lead-Acid Battery Recycling

Information and warnings about lead-acid battery recycling.

Indicators, Gauges, and Displays

Indicator, Gauge, and Display Locations

Identifies the location of indicators, gauges, and displays on the vehicle.

Dash Display

Explains the information shown on the dash display.

Vehicle Controls

Vehicle Controls Locator

Diagram identifying all vehicle controls and their locations.

Accelerator Pedal

Description of the accelerator pedal's function.

Brake Pedal

Description of the brake pedal's function.

Forward / Neutral / Reverse Control

Explanation of the FNR control for vehicle direction.

Hazard Light Switch

Controls the operation of the hazard lights.

Headlight Switch

Controls the operation of the headlights.

Horn

Operation of the horn button.

Key Switch

Controls the vehicle's electrical system and ignition.

Park Brake

How to engage and disengage the park brake.

Run/Tow Switch

Function of the Run/Tow switch for different operations.

Turn Signal Lever

Controls the operation of the turn signal lights.

Vehicle Features

Fold-Down Rear Seat

Describes the fold-down rear seat for passengers and cargo.

USB Receptacle

Details the USB receptacle's power output and usage.

Battery Charger

Introduction

Overview of the ERIC battery charger's benefits.

ERIC IC650 Specifications

Technical specifications for the ERIC IC650 battery charger.

Governmental and Industry Certifications

Lists certifications like CE, FCC, and IP markings.

Underwriters Laboratories and Canadian Standards Association

Information on UL and CSA certifications for the charger.

Features

Details about the AC electrical cord, plug, and status indicator lights.

Status Indicator Lights

Explains the meaning of different status indicator light symbols and colors.

AC Electrical Cord and Plug

Requirements for the AC cord, plug, and GFCI receptacle.

Battery Charging Interlock

Safety feature preventing damage during charging for both external and onboard chargers.

External Battery Charger Mounting

Guidelines for properly mounting an external battery charger.

Inspection and Maintenance

Electrical Cords

Instructions for inspecting electrical cords for wear and damage.

Electrical Plugs and Receptacles

Instructions for inspecting electrical plugs and receptacles for wear.

Clean the Electrical Plugs and Receptacles

Steps for cleaning electrical plugs and receptacles safely.

Battery Charger USB Receptacle

Information about the USB receptacle and its protection.

Clean the USB Receptacle

Steps for cleaning the USB receptacle to ensure connectivity.

Vehicle Specifications

Dimensions

Key dimensions of the vehicle including length, width, and height.

Performance

Specifications related to vehicle speed, turning radius, and clearance.

Tires

Information source for tire specifications and torque.

Electric Motor

Details on the motor type and horsepower rating.

Batteries

Information on battery type and quantity.

Noise and Vibration

Noise and vibration levels at the driver's seat and drive-by.

Transaxle

Specifications for the transaxle fluid capacity.

Vehicle Weights and Load Capacities

Maximum weight capacities for occupants, cargo, and towing.

Vehicle Operation

Daily Pre-Operational Safety and Performance Checks

Guide to daily checks for vehicle safety and performance.

Daily Pre-Operational Safety Checklist

Checklist items for daily pre-operation inspection.

Vehicle Performance Inspection

Steps for conducting a vehicle performance inspection.

Vehicle Movement

Procedures for operating the vehicle.

Motor Start

Procedure for starting the vehicle's motor safely.

Turn Off Motor

Procedure for safely turning off the vehicle's motor.

Forward Movement

Instructions for moving the vehicle forward safely.

Reverse Movement

Instructions for moving the vehicle in reverse safely.

Slow or Stop the Vehicle

Steps to slow down or stop the vehicle.

Park the Vehicle

Procedure for parking the vehicle securely.

Driving Conditions

Precautions for various driving conditions.

Unpaved Surfaces

Precautions for operating on unpaved or unimproved surfaces.

Uphill Slope

Warnings and precautions for driving on uphill slopes.

Side Hill Slope

Warnings and precautions for driving on side hill slopes.

Downhill Slope

Warnings and precautions for driving on downhill slopes.

Over Obstacles

Precautions when driving over obstacles.

Below Obstacles

Precautions when driving below obstacles.

Night Time

Precautions and requirements for operating at night.

Through Water

Warnings and precautions for driving through water.

With Cargo

Warnings and precautions for operating the vehicle with cargo.

Vehicle Maintenance

Disable the Vehicle

Procedure for disabling the vehicle before maintenance.

Vehicle Cleaning

Procedures for cleaning the vehicle.

Cleaning the Windshield

Instructions for cleaning the vehicle's windshield.

Cleaning the Vehicle Exterior

Steps for cleaning the exterior of the vehicle.

Cleaning the Vehicle Interior

Instructions for cleaning the interior of the vehicle.

Maintenance Schedule

Overview of the preventive maintenance program.

Maintenance Schedule Overview

Overview of the preventive maintenance program.

Maintenance Service Schedule

Table detailing maintenance intervals and tasks.

Maintenance Tasks

Procedures for performing various maintenance tasks.

Lift the Vehicle

General instructions for lifting the vehicle safely.

Lift the Front of the Vehicle

Specific steps for lifting the front of the vehicle.

Lift the Rear of the Vehicle

Specific steps for lifting the rear of the vehicle.

Lower the Vehicle

Procedures for lowering the vehicle.

Lower the Front of the Vehicle

Specific steps for lowering the front of the vehicle.

Lower the Rear of the Vehicle

Specific steps for lowering the rear of the vehicle.

Tire Pressure Measurement

Procedure for measuring and adjusting tire pressure.

Wheel Assembly

Procedures for wheel assembly removal and installation.

Wheel Assembly Removal

Steps for removing the wheel assembly from the vehicle.

Wheel Assembly Installation

Steps for installing the wheel assembly onto the vehicle.

Battery Maintenance

Battery Cleaning

Steps for cleaning battery tops and terminals.

Battery Charging

Procedures for charging the vehicle's batteries.

Charging with External Charger

Procedure for charging batteries using an external charger.

Charging with Onboard Charger

Procedure for charging batteries using the onboard charger.

Battery Electrical Connection

Procedures for disconnecting and connecting batteries.

Disconnect the Batteries

Steps to safely disconnect the vehicle's batteries.

Connect the Batteries

Steps to safely connect the vehicle's batteries.

Battery Hold-Down

Instructions for ensuring battery hold-downs are secure.

Add Water to a Battery Without Single Point Watering System

Guide for adding water to batteries without a watering system.

Add Water to Batteries with Single Point Watering System

Guide for adding water to batteries with a single point watering system.

Watering Intervals

Factors affecting battery watering intervals.

Water Quality

Importance of water quality for battery performance and life.

Preferred Sources

Recommended water sources for battery maintenance.

Deionized Water

Description and benefits of deionized water.

Distilled Water

Description and benefits of distilled water.

Alternate Sources

Discussion of alternative water sources like reverse osmosis and tap water.

Reverse Osmosis

Explanation of reverse osmosis water purification.

Tap Water

Considerations for using tap water for batteries.

Water Impurity

Table listing permitted water impurities and their effects.

Transport and Tow

Prepare the Vehicle to be Towed

Steps to prepare the vehicle before towing.

Towing a Trailer or Vehicle

Precautions and guidelines for towing trailers or vehicles.

Vehicle Transport Preparation

Guidelines for preparing the vehicle for transport on a trailer.

Vehicle Transport Recovery

Steps for safely recovering the vehicle from a trailer.

Extended Storage

Extended Storage Preparation

Steps to prepare the vehicle for extended storage.

Return to Service from Extended Storage

Procedure to return the vehicle to service after extended storage.

Warranties

Limited Warranty

Details of the limited warranty coverage and terms.

Warranty

General warranty statement from Club Car.

Warranty Timeframe

Table outlining warranty coverage periods for various vehicle components.

All Remaining Components

Warranty coverage for miscellaneous components.

Non-Standard Accessories

Warranty coverage for non-standard accessories.

Exclusions

Conditions and situations that void the warranty.

How to Make a Warranty Claim

Instructions on how to file a warranty claim.

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