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Club Car 1998 DS User Manual

Club Car 1998 DS
88 pages
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DS GOLF CARS
GASOLINE/ELECTRIC
MANUAL NUMBER 101968401
0199B0312A
1998-1999
MAINTENANCE
S E R V I C E
MANUAL
EDITION CODE
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Club Car 1998 DS Specifications

General IconGeneral
ModelDS
Year1998
CategoryGolf Cars
Fuel TypeGasoline
TransmissionContinuously Variable Transmission (CVT)
Seating Capacity2
Ground Clearance4.5 inches
Fuel Capacity (Gas)6 gallons
Tire Size18 x 8.50-8
Engine Type (Gas)4-cycle, single cylinder
BrakesMechanical drum brakes
Overall Length91.5 in (232 cm)
Overall Width47 inches
Wheelbase65.5 in (166 cm)
Curb Weight (Gas)617 lb (280 kg)
Top Speed15 mph
Front SuspensionLeaf springs with shock absorbers
Rear SuspensionLeaf springs with shock absorbers
Engine Type (Gas Model)4-cycle, single cylinder
Curb Weight (Electric)671 lb (304 kg)
Battery Voltage (Electric Models)36V or 48V
Overall Height68 in (173 cm) (with standard top)
Rear Wheel Track38.5 inches

Summary

SECTION 1-SAFETY

General Warning

General safety procedures for operating, repairing, or servicing the vehicle.

SECTION 2–VEHICLE SPECIFICATIONS

SECTION 3-GENERAL INFORMATION

PRE-OPERATION CHECKLIST

Guide to inspect a new Club Car vehicle before accepting delivery.

PERFORMANCE INSPECTION

Checklist for test driving and inspecting new vehicle controls and operation.

Controls

Explains vehicle controls like park brake, reverse buzzer, steering, and accelerator.

SECTION 5–ACCELERATOR AND BRAKE PEDAL GROUP

PEDAL GROUP ADJUSTMENT

Steps to adjust the height and engagement of brake and park brake pedals.

PEDAL GROUP DISASSEMBLY AND ASSEMBLY

Procedures for removing and installing brake and accelerator pedal assemblies.

SECTION 6–WHEEL BRAKE ASSEMBLIES

REMOVAL AND CLEANING OF WHEEL BRAKE ASSEMBLIES

Instructions for removing and cleaning brake shoes and assemblies, including safety precautions.

INSTALLING THE BRAKE SHOES

Step-by-step guide for installing new brake shoes and related components.

ADJUSTING THE BRAKES

Procedures for adjusting brake pedal free play and ensuring proper brake function.

REMOVAL AND INSTALLATION OF BRAKE ASSEMBLY

Detailed steps for removing and installing the entire brake assembly from the axle.

SECTION 7–STEERING AND FRONT SUSPENSION

STEERING WHEEL

Instructions for removing and installing the steering wheel.

RACK AND PINION

Information and procedures for removing and disassembling the rack and pinion steering system.

SECTION 9–REAR SUSPENSION

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