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General| Model | Precedent |
|---|---|
| Year | 2005 |
| Category | Golf Cars |
| Seating Capacity | 2 |
| Power Source | Electric |
| Battery Type | Lead-Acid |
| Batteries | 6 x 8V |
| Overall Length | 91.5 inches |
| Wheelbase | 65.5 inches |
| Frame Material | Aluminum |
| Ground Clearance | 4.5 inches |
| Motor | 48V DC |
| Controller | Solid State |
| Charger | 48V DC Charger |
| Frame | AlumiCore |
| Brakes | Mechanical drum |
| Suspension | Leaf Spring |
| Tires | 18 x 8.50-8 |
| Overall Height | 68 inches (top of sun canopy) |
General safety statements to be heeded when operating, repairing, or servicing the vehicle.
Specific safety statements related to DANGER, WARNING, and CAUTION conditions.
Warnings about servicing, lifting, modifications, and personal protective equipment.
Steps to remove the accelerator and brake pedal group from the vehicle.
Explanation of the Motor Controller Output Regulator (MCOR) and its function in detecting accelerator position.
Steps for installing the pedal group, including the MCOR and floor mat.
Procedure for removing brake shoes from the vehicle's wheel brake assemblies.
Steps for installing brake shoes, including proper orientation and retainer clip placement.
Procedure for adjusting the brake cable equalizer tension for proper brake function.
Steps for removing and installing the brake cluster assembly.
Procedures for removing and installing the vehicle's brake cables.
Instructions for removing the steering wheel using a puller or by loosening the bolt.
Steps for installing the steering wheel, including aligning match marks and applying lubricant.
General information and removal procedures for the steering column assembly.
Procedures for installing the steering column, including aligning mounting brackets and tightening bolts.
General information and removal procedures for the rack and pinion steering assembly.
Steps for disassembling the rack and pinion assembly, including tie rod ends and dust seals.
Detailed instructions for assembling the rack and pinion, including greasing and torque specifications.
Steps for installing the rack and pinion assembly, including alignment and securing tie rod ends.
General information, lubrication, and wheel alignment procedures for the front suspension.
Procedures for adjusting wheel alignment, including camber and toe-in adjustments.
Step-by-step guide to adjusting the front wheel camber angle.
Procedure for adjusting the toe-in of the front wheels, including measurements and torque.
Procedures for removing the kingpin and steering spindle assemblies.
Steps for removing the control arm and inspecting its components.
Instructions for installing the kingpin and steering spindle assemblies.
Procedure for inspecting and removing the front shock absorbers.
Information on front wheel bearings and hubs, including free play inspection.
Procedure for removing wheels from the vehicle.
Steps for installing wheels and tightening lug nuts.
General information and removal procedures for tires.
Steps for removing a tire from the rim, with and without a tire machine.
Detailed instructions for installing a tire onto the rim and inflating it safely.
Procedures for inspecting, removing, and installing rear shock absorbers.
Information on rear leaf springs for two-passenger vehicles.
Detailed procedure for removing the rear leaf spring from two-passenger vehicles.
Steps for installing the rear leaf spring on two-passenger vehicles.
Information on rear leaf springs for four-passenger vehicles.
Overview of the IQ System's 48-volt electrical system, shunt-wound motor, and braking features.
Wiring diagram for the instrument panel, key switch, reverse buzzer, and programmer plug.
General information on troubleshooting and using the IQDM handset.
Guide for diagnosing issues using an IQDM handset, listing symptoms, causes, and corrective actions.
Guide for diagnosing vehicle operation issues when the IQDM handset is unavailable or problems persist.
Procedures for testing the IQ electrical system without major disassembly.
An index listing all available test procedures for the IQ electrical system.
Procedure for checking battery voltage using an IQDM handset or a multimeter.
Detailed steps for checking battery voltage using a multimeter without an IQDM handset.
Procedure to test the solenoid lockout circuit that disables the vehicle when the charger is plugged in.
Procedure for testing the resistance of the solenoid activating coil.
Procedure to test MCOR voltage with and without the IQDM handset.
Steps for testing MCOR voltage using a multimeter without an IQDM handset.
Procedure to test motor voltages A1 and A2 under various conditions.
