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Coffing Hoists EC Series - User Manual

Coffing Hoists EC Series
48 pages
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P/N EC680-7 April 2017
Order # 5041558-0 & 5041679-0
Before installing hoist, fill in the information below.
Model Number
Serial No.
Purchase Date
Please provide Serial Number when ordering parts.
CAPACITIES:
1/4 TON
1/2 TON
1 TON
2 TON
3 TON
Follow all instructions and warnings for inspecting,
maintaining and operating this hoist.
The use of any hoist presents some risk of personal injury
or property damage. That risk is greatly increased if proper
instructions and warnings are not followed. Before using
this hoist, each operator should become thoroughly familiar
with all warnings, instructions and recommendations in this
manual. Retain this manual for future reference and use.
Forward this manual to the hoist operator. Failure to operate
equipment as directed in manual may cause injury.
Columbus McKinnon Corporation
205 Crosspoint Parkway
Getzville, NY 14068
ELECTRIC CHAIN
EC SERIES
OPERATING, MAINTENANCE
& PARTS MANUAL

Table of Contents

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Summary

SECTION I INTRODUCTION

1-1. GENERAL INFORMATION

Provides an overview of the manual and hoist, covering safe operation and maintenance.

1-2. SAFETY STANDARDS

Outlines relevant safety standards for hoist operation, referencing ASME B30.16.

1-3. HOIST CONSTRUCTION AND FEATURES

Details the mechanical and electrical components, including alloy castings and gearing.

1-4. BASIC HOIST DATA

Lists the basic hoist models covered by this manual, including load ratings.

1-5. APPLICATION INFORMATION

Covers intended use, restrictions, and adverse environmental conditions for the hoist.

1-6. WARRANTY

Explains the warranty terms, conditions, and exclusions for the hoist.

SECTION II INSTALLATION

2-1. SAFETY NOTES

Crucial safety precautions before installing the hoist, including structural support.

2-2. HANGING THE HOIST

Instructions on how to properly hang the hoist, including trolley recommendations.

2-3. POWER SUPPLY CONNECTION

Details electrical connection requirements, voltage conversion, and code compliance.

2-4. VENT PLUG

Information on the transmission vent plug for pressure relief.

2-5. CHAIN LUBRICATION

Guidance on lubricating the hoist chain before initial operation.

2-6. TESTING

Procedures for testing hoist functions like limit switches and brake operation.

2-7. TROLLEY INSTALLATION

Instructions for installing different types of trolleys on I-beams.

2-8. CHAIN CONTAINER INSTALLATION

Step-by-step instructions for installing the chain container.

SECTION III OPERATION

3-1. GENERAL

Introduces the operation section and the context of rigging.

3-1. SAFETY NOTES

Lists critical safety rules for operating the hoist, including load limits and personnel safety.

3-3. HANDLING THE LOAD

Proper techniques for aligning the hoist, handling the load, and avoiding twists.

3-4. OVERLOAD LIMITING PROTECTION

Explains the function and limitations of the overload limiting clutch.

SECTION IV INSPECTION

4-1. GENERAL

Establishes the importance of scheduled inspection routines based on usage.

4-2. FREQUENT INSPECTION

Details daily to monthly inspection checks for key components like hooks and chains.

4-3. PERIODIC INSPECTION

Outlines less frequent, comprehensive inspection procedures for wear and corrosion.

INSPECTORS REPORT

Provides a form for documenting inspection findings, deficiencies, and recommended actions.

4-4. LOAD BRAKE FUNCTION CHECK

Specific steps to verify the mechanical load brake's operation and integrity.

4-5 CHAIN INSPECTION

Guidelines for inspecting the load chain for wear, damage, and distortion.

4-6. HOOK THROAT OPENING

Procedures for checking hook throat opening against specified limits.

SECTION V MAINTENANCE AND REPEAT

5-1. GENERAL

Covers common routine maintenance and adjustments for hoist components.

5-2. LIMIT SWITCH ADJUSTMENT

Instructions for adjusting upper and lower limit switches to prevent overtravel.

5-3. MOTOR BRAKE ADJUSTMENT

Steps for adjusting the motor brake for prompt release and proper load holding.

5-4. TOP SUSPENSION REMOVAL AND REPLACEMENT

Procedures for changing hoist top suspension assemblies.

5-5. CHAIN REPLACEMENT (OLD CHAIN STILL IN HOIST)

Detailed steps for replacing the hoist load chain while it's still installed.

5-6 LUBRICATION

Guidance on proper lubrication points, types, and frequency for hoist components.

SECTION VI TROUBLESHOOTING

6-1. GENERAL

Provides a table to diagnose and resolve common hoist operational issues and probable causes.

SECTION VII WIRING

7-1. WIRING DIAGRAMS

Explains the location and purpose of wiring diagrams for hoist models.

7-2. VOLTAGE CONVERSION

Instructions for converting the hoist between different voltage configurations.

SECTION VIII REPAIR PARTS LIST

ORDERING INSTRUCTIONS

Details the required information for ordering replacement parts accurately.

8-1. GENERAL

Introduces the parts list and explains model variations and part number selection.

8-2. HOW TO USE THE PARTS LIST

Explains the structure and usage of the parts list, including index and usage codes.

8-3. HOW TO FIND YOUR HOIST MODEL NUMBER AND SERIAL NUMBER

Guides users on locating the hoist's model and serial number for parts identification.

RECOMMENDED SPARE PARTS

Brake Disc

Recommended spare part: Brake Disc.

Upper Hook Assembly

Recommended spare part: Upper Hook Assembly.

Lower Hook Assembly

Recommended spare part: Lower Hook Assembly.

Upper Latch

Recommended spare part: Upper Latch.

Lower Latch

Recommended spare part: Lower Latch.

Load Chain

Recommended spare part: Load Chain.

WARRANTY

LIMITATION OF WARRANTIES, REMEDIES AND DAMAGES

Outlines warranty limitations, remedies, and legal disclaimers.

CMCO Warranty (HOISTS)

Specific warranty terms for COFFING hoists, covering electrical and mechanical components.

Coffing Hoists EC Series Specifications

General IconGeneral
BrandCoffing Hoists
ModelEC Series
CategoryChain Hoists
LanguageEnglish

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