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Colorjet Vastrajet User Manual

Colorjet Vastrajet
77 pages
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Table of Contents

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Questions and Answers:

Colorjet Vastrajet Specifications

General IconGeneral
BrandColorjet
ModelVastrajet
CategoryPrinter
LanguageEnglish

Summary

Foreword

Disclaimer

A statement regarding the accuracy, uniqueness, and reliability of the manual's information.

About Document

Purpose of the Manual

Explains the document's aim to guide and educate users on the printer and software.

Intended Audience

Identifies the target users, from novices to those familiar with printing.

Machine Overview

Front View of the Machine

Illustrates and labels the main components visible from the front of the printer.

Main Front Parts Identification

Details specific components of the printer shown in the front view.

Back View of the Machine

Illustrates and labels the main components visible from the back of the printer.

Main Back Parts Identification

Details specific components of the printer shown in the back view.

Printer Manager Interface

User Interface Components

Describes key elements like Quick Access Toolbar, Main Menu, Job List, and Job Information.

Getting Ready for Printing

Switch ON Procedure

Step-by-step instructions for powering on the VastraJet printer.

Signal Lamp Description

Signal Lamp Indicators

Explains the meaning of different signal lamp colors and their states (steady/flashing).

Setting Menu Options

Printer Tab Settings

Configures print settings like white skip, step time, job space, and spray parameters.

Move Tab Settings

Adjusts carriage movement parameters such as speed and position.

Preference Tab Settings

Customizes display options, language, units, and job deletion settings.

Calibration Tab Settings

Manages bi-directional, left, right, and step calibration for print accuracy.

Loading the Fabric

Fabric Roll Insertion

Steps for preparing and inserting the fabric roll onto the supply core.

Fabric Path and Tensioning

Guides fabric path, stretching to prevent wrinkles, and tensioner adjustment.

Securing Fabric on Take Up Roller

Details on loading the fabric onto the take-up roller and setting take-up power.

Filling Ink Procedure

Main and Sub Ink Tank Refill

Instructions for refilling ink into the printer's main and sub ink tanks.

Password Management

Steps to set or change the printer's time and language passwords.

Glue Coating Process

Glue Components and Implementation

Details chemicals (Prima, Therma, Perma) and solvents (Cleantek, Solvtek) used.

Glue Process Stages

Outlines the three stages of applying glue coats for adhesive strength.

Recommended Chemicals List

Lists approved and unapproved chemicals to use with the printer.

Glue Process Preparation

Pre-Coating Safety Measures

Ensures safety and readiness before applying glue, including PPE and ventilation.

Glue Coating Procedure Steps

Press Roller and Glue Application

Steps for lowering the press roller and pouring glue onto the belt.

Spreading and Adjusting Glue

Techniques for spreading glue evenly using cotton buds and adjusting speed.

Cleaner Application and Belt Cleaning

Using cleaner liquid to deactivate glue and wipe the belt.

Post-Coating Belt Cleaning

Wiping excess deactivated glue and drying the belt after coating.

Glue Removing Procedure

Preparation for Glue Removal

Steps to prepare for removing damaged glue coatings from the belt.

Belt Wiping and Cleaning

Instructions for wiping the belt with cleaner-soaked clothes.

Glue Dissolution and Wiping

Process for dissolving glue with cleaner and wiping it off.

Final Belt Drying and Cleaning

Steps for final cleaning, drying, and removing protective covers.

Control Panel Flow Chart

Operational Flow Diagram

Visual representation of the control panel's operational sequence.

Control Panel Operations

Initial and Main Menu Screens

Describes the startup screen and the main menu with OPERATIONS and PREPARE TO PRINT.

Operations Mode Functions

Details functions within the Operations mode: Diagnostics, Glue Cycle, Wash Cycle.

Service Mode Functions

Accessing and using service mode options like Belt, Tub, Take Up, and Dryers.

Belt Motion Control

Managing belt movement (advance, reverse) and speed settings.

Washing Unit Control

Operating the washing tub (up/down) and pumps.

Take Up Motion Control

Managing the fabric take-up system (clockwise/anti-clockwise).

Glue Cycle Control

Initiating and managing the glue cycle, including belt speed and duration.

Wash Cycle Control

Initiating and managing the wash cycle, including settings and dryers.

Heater Settings Control

Adjusting preset and set temperatures for belt and print dryers.

Prepare to Print Mode

Steps to make the conveyor belt online by setting various functions.

Online System Status

Managing the conveyor system's online/offline status and overriding settings.

Printer Software Operations

Setting Print Origin

Defines the starting point for printing by moving and setting the carriage position.

Calibrating Printer Heads

Using the Calibration Wizard for mechanical and nozzle checks.

Printer Calibration Options

Details printer calibration options including horizontal and bi-directional adjustments.

Bi-direction Calibration Analysis

Interpreting the results of bi-direction calibration for print accuracy.

Left and Right Calibration Checks

Performing and analyzing left and right alignment tests for print quality.

Step Calibration

Step Calibration Process

Verifying and correcting media feeding steps to prevent banding.

Setting Print Parameters

Adjusting print parameters like origin, steps, passes, and speed.

Adding Jobs to Print List

Methods for adding image files to the job list for printing.

Editing Existing Jobs

Modifying parameters such as clip, reverse print, and tile for added jobs.

Ripping and Printing

Image File Conversion (Rip)

Process of converting raw image files into printer-readable format.

Issuing Print Commands

Starting print jobs and monitoring their progress.

Pausing and Canceling Prints

Immediate actions to pause or cancel an ongoing print job.

Head Cleaning Procedures

Head Purging Process

Method to clean nozzles by forcing pressurized ink through them.

Head Blotting Process

Soaking excess ink below the print heads using a sponge roller.

Head Spraying Process

Spraying to actuate nozzles at high rate for opening dry nozzles.

Switch OFF Procedure

Ink Valve Shutdown

Steps to turn off the ink valves by moving the knob clockwise.

Print Engine Shutdown

Steps to power off the print engine via the main power knob.

Final Belt and Power Off

Checking belt position and turning off the main power.

Do's and Don'ts

Recommended Practices

Guidelines for proper operation, environment, and maintenance.

Prohibited Actions

Actions to avoid during operation and maintenance to prevent damage.

Printer Maintenance

Print Head Maintenance

Procedures for maintaining print head health, including nozzle tests and cleaning.

General Maintenance Precautions

Important precautions to take during maintenance activities.

Belt Maintenance and Centering

Ensuring proper belt running, monitoring shifting, and centering.

Belt Shifting Control

Instructions for controlling conveyor belt shifting using adjustment knobs.

Glue Coating Layer Maintenance

Maintaining the adhesive layer's strength and conditions.

Environmental Maintenance Guidelines

Maintaining optimal room temperature and humidity for printer operation.

Negative Pressure Adjustment

Setting and monitoring the head's negative air pressure using the regulator knob.

Daily Maintenance Schedule

Daily Cleaning and Refilling Tasks

Routine tasks including checking water levels, cleaning trays, and refilling.

Weekly Maintenance Schedule

Washing Tub Maintenance

Thorough cleaning of the whole tub unit and its related parts.

Washing Tub Precautions

Safety and operational notes for tub maintenance, including water usage.

Tub Removal for Maintenance

Steps to remove the tub from the trolley for cleaning and maintenance.

Monthly Maintenance Schedule

Washing Tub Cleaning Points

Specific cleaning instructions for brushes, sponge rollers, and tanks.

Computer Storage Management

Tips for managing computer storage to maintain printing speed.

Troubleshooting Common Issues

Printer Initialization Problems

Resolving issues related to the printer not initializing or powering on.

Jetting Pump Not Working

Diagnosing and fixing problems with the jetting pump.

Water Seepage in Belt

Troubleshooting issues related to water leakage onto the conveyor belt.

Belt Shifting Problems

Addressing issues where the conveyor belt shifts from its intended position.

Negative Pressure Drop/Failure

Resolving problems related to incorrect or missing negative air pressure.

Fabric Adhesion Issues

Troubleshooting fabric not sticking to the belt or peeling off.

Print Drying and Ink Marks

Addressing issues with prints not drying or ink marks on the fabric's back.

Ink Filling Problems

Resolving issues where ink is not filling into the tanks or pipes.

Fabric Peeling OFF Issues

Troubleshooting fabric not peeling off the belt correctly.

Print Shifting/Junk Printing

Resolving print shifting or junk printing caused by encoder or belt issues.

Print Blurring Issues

Diagnosing and fixing blurry prints due to calibration or resolution settings.

Lines in Prints Issues

Troubleshooting vertical lines in prints caused by nozzle or feed step issues.

Error Handling Guide

Error Codes and Descriptions

Lists various error codes, their messages, and recommended solutions.

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