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Columbia CT Series - User Manual

Columbia CT Series
72 pages
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CT SERIES BOILERS
CT-6 CT-10 CT-15 CT-20
CT-25 CT-35 CT-50
INSTALLATION, OPERATION and
MAINTENANCE MANUAL
COLUMBIA BOILER COMPANY
POTTSTOWN, PENNSYLVANIA
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Summary

IMPORTANT

LIMITED PARTS WARRANTY

SERVICE POLICY

INSTALLATION

SAFETY VALVE

Guidelines for piping safety valves to ensure safe discharge and prevent damage.

BLOWDOWN PIPING

Procedures for connecting blowdown lines to a safe discharge point.

CLEANING AND FILLING A NEW STEAM BOILER

OPERATING THE BOILER

STARTING THE BOILER

Procedures for safely starting the boiler, including water level and control checks.

BURNER START UP AND TEST INFORMATION

DESCRIPTION OF BOILER COMPONENTS

Operating Pressure Control

Function and adjustment of the operating pressure control switch.

Safety Limit Pressure Control

Purpose and adjustment of the safety limit pressure control.

MAINTENANCE

Daily Boiler Check & Maintenance List

Daily tasks for ensuring proper boiler operation and safety.

Weekly Boiler Check & Maintenance List

Weekly checks for flame failure systems, fuel valves, and ignition.

Annual Boiler Check & Maintenance List

Annual maintenance tasks including pressure controls, low water cut-off, and fuel system checks.

Gauge Glass

Procedures for cleaning and replacing the gauge glass safely.

Gauge Glass Replacement Instructions

Step-by-step guide for correctly replacing the gauge glass assembly.

Blowdown

Purpose of blowdown and guidelines for performing it to remove solids.

Blowdown Instructions

Detailed steps for performing boiler blowdown using specific valves.

TESTING OF BOILER COMPONENTS

Warrick Series DF Low Water Cut-Off and Pump Control

Testing procedures for Warrick DF control, both during operation and when idle.

Warrick Series 26 Probe Type Low Water Cut-Off

Testing procedures for Warrick Series 26 low water cut-off.

Danfoss Operating Pressure Control

Testing procedures for Danfoss operating and safety limit pressure controls.

Danfoss Safety Limit Pressure Control

Testing procedures for Danfoss operating and safety limit pressure controls.

Safety Valve

Instructions for performing a "try lever test" on the safety valve for proper function.

Honeywell S8600 Series Pilot Modules

Tests for Honeywell S8600 pilot modules, including pilot turndown and flame failure.

WATER TREATMENT

TROUBLE SHOOTING

REPLACEMENT PARTS FOR CT SERIES BOILERS

GAS TRAIN COMPONENTS FOR CT SERIES BOILERS

BOILER WIRING DIAGRAM

INSTALLATION OF WARRICK DUAL FUNCTION CONTROLS

OPERATION OF WARRICK DUAL FUNCTION CONTROLS

INSTALLATION OF WARRICK SERIES 3 C & 3 K ELECTRODE FITTINGS

INSTALLATION OF WARRICK SERIES 26 CONTROLS

OPERATION OF WARRICK SERIES 26 CONTROLS

TUBULAR GAGE GLASSES USE AND CARE

Danfoss Pressure switches

Instructions Pressure Controls KP 34, KP 35, KP 36 and KP 37

Summary

IMPORTANT

LIMITED PARTS WARRANTY

SERVICE POLICY

INSTALLATION

SAFETY VALVE

Guidelines for piping safety valves to ensure safe discharge and prevent damage.

BLOWDOWN PIPING

Procedures for connecting blowdown lines to a safe discharge point.

CLEANING AND FILLING A NEW STEAM BOILER

OPERATING THE BOILER

STARTING THE BOILER

Procedures for safely starting the boiler, including water level and control checks.

BURNER START UP AND TEST INFORMATION

DESCRIPTION OF BOILER COMPONENTS

Operating Pressure Control

Function and adjustment of the operating pressure control switch.

Safety Limit Pressure Control

Purpose and adjustment of the safety limit pressure control.

MAINTENANCE

Daily Boiler Check & Maintenance List

Daily tasks for ensuring proper boiler operation and safety.

Weekly Boiler Check & Maintenance List

Weekly checks for flame failure systems, fuel valves, and ignition.

Annual Boiler Check & Maintenance List

Annual maintenance tasks including pressure controls, low water cut-off, and fuel system checks.

Gauge Glass

Procedures for cleaning and replacing the gauge glass safely.

Gauge Glass Replacement Instructions

Step-by-step guide for correctly replacing the gauge glass assembly.

Blowdown

Purpose of blowdown and guidelines for performing it to remove solids.

Blowdown Instructions

Detailed steps for performing boiler blowdown using specific valves.

TESTING OF BOILER COMPONENTS

Warrick Series DF Low Water Cut-Off and Pump Control

Testing procedures for Warrick DF control, both during operation and when idle.

Warrick Series 26 Probe Type Low Water Cut-Off

Testing procedures for Warrick Series 26 low water cut-off.

Danfoss Operating Pressure Control

Testing procedures for Danfoss operating and safety limit pressure controls.

Danfoss Safety Limit Pressure Control

Testing procedures for Danfoss operating and safety limit pressure controls.

Safety Valve

Instructions for performing a "try lever test" on the safety valve for proper function.

Honeywell S8600 Series Pilot Modules

Tests for Honeywell S8600 pilot modules, including pilot turndown and flame failure.

WATER TREATMENT

TROUBLE SHOOTING

REPLACEMENT PARTS FOR CT SERIES BOILERS

GAS TRAIN COMPONENTS FOR CT SERIES BOILERS

BOILER WIRING DIAGRAM

INSTALLATION OF WARRICK DUAL FUNCTION CONTROLS

OPERATION OF WARRICK DUAL FUNCTION CONTROLS

INSTALLATION OF WARRICK SERIES 3 C & 3 K ELECTRODE FITTINGS

INSTALLATION OF WARRICK SERIES 26 CONTROLS

OPERATION OF WARRICK SERIES 26 CONTROLS

TUBULAR GAGE GLASSES USE AND CARE

Danfoss Pressure switches

Instructions Pressure Controls KP 34, KP 35, KP 36 and KP 37

Columbia CT Series Specifications

General IconGeneral
BrandColumbia
ModelCT Series
CategoryBoiler
LanguageEnglish

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