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CompAir BroomWade Cyclon 337 - User Manual

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Cyclon Series User Manual
USER MANUAL
CYCLON 330-345 AIR COMPRESSORS
Serial Numbers from:
Cyclon 330 F166/0101 Cyclon 337 F167/0151 Cyclon 345 F168/0101
CONTENTS
Page
1. Safety Procedures 5
2. General Description 11
3. Leading Particulars 19
4. Installation 21
5. Commissioning 25
6. Operation 35
7. Maintenance 47
8. Fault Finding 57
Appendix 1 Electrical Connections 61
Appendix 2 The Pressure Systems &
Transportable Gas Container
Regulations 1989 63
Illustrations Page
Control Panel 13
Air/Oil System 15
Regulation System On/Off Control 16
Regulation System Modulating Control 17
Negative Regulator Settings 33
Control Panel 38
Remote Start/Stop 44
Remote Load/Unload 44
Group Fault Relay – Example 45
Servicing Points 51
Drive Belt Adjustment 55
Electrical Connection Diagrams 62
Air Compressor Circuit Diagrams 64
C20160-1576, Issue 3, March 1997
Cyclon Series User Manual

Table of Contents

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Summary

Safety Procedures

General Safety Information

Covers general safety rules, engineering practices, and regulatory compliance for compressor operation and maintenance.

Warnings, Cautions, and Notes

Explains symbols and terminology used to highlight hazards, unsafe procedures, and helpful tips in the manual.

General Safety Precautions

Details precautions for using compressed air for cleaning, lifting, and general handling of equipment.

Installation Precautions

Outlines safety measures required during the installation of the compressor unit and its components.

Operational Precautions

Provides safety guidelines for operating the compressor unit, including guarding and electrical safety.

Maintenance and Repair Precautions

Specifies safety steps before performing maintenance or repairs, including electrical isolation and pressure release.

Precautions in the Event of Fire

Advises on extreme caution when handling components exposed to high temperatures due to potential corrosive residues.

General Description

Compressor Unit

Describes the overall construction of the rotary screw compressor, its enclosure, and service access.

Air-End Details

Explains the single-stage, oil-injected rotary screw mechanism, rotor design, and bearing support.

Electronic Controller Function

Details the microprocessor-based control system with an LED display for advanced control and monitoring features.

Protection and Safety Equipment

Lists and describes safety devices like relief valves and blowdown systems integrated into the compressor.

Air;Oil System Operation

Explains the flow of air and oil through the system, including filters, coolers, and separators.

Regulation System Modes

Covers the 'On/Off' and optional 'Modulating' regulation modes based on air demand and pressure.

Leading Particulars

Installation

Installation Guidelines

Provides recommendations for compressor room size, ventilation, positioning, and required connections.

Installation Procedure

Outlines the step-by-step process for physically installing the compressor unit, including lifting and connections.

Commissioning

Commissioning Procedure

Details the overall steps required before attempting to start a new or recommissioned compressor.

Preliminary Checks

Lists essential checks on electrical connections, fuses, oil level, and panel security before startup.

Pressure Calibration Routine

Describes the process to calibrate the pressure transmitter for accurate readings on the controller.

Program Mode Values

Explains how to check and alter operating parameters like pressure set points and timers.

Final Checks

Covers post-calibration checks, including start-up, rotation direction, loading, and unloading functions.

Negative Regulator Adjustment

Guides on adjusting the negative regulator for modulating control to set delivery pressure and modulation range.

Commissioning Checklist

A comprehensive list of checks to ensure all aspects of the compressor are correctly set and verified.

Operation

Routine Operation

Covers the standard procedures for starting, running, and stopping the compressor unit.

Standby Mode Status

Explains how the compressor enters and operates in standby mode when off-load.

Emergency Stop Procedure

Details the immediate shutdown process using the emergency stop button and its implications.

Display and Timer Information

Describes how to view oil temperature, run hours, and service interval status on the control panel.

Alarms and Shutdown Trips

Lists and explains various alarm and trip conditions indicated on the control panel and their meanings.

Program Mode Settings

Guides users on accessing and modifying controller parameters for optimal operation.

Control Function Options

Explains advanced features like automatic restart, remote start/stop, and load/unload capabilities.

Maintenance

Routine Maintenance Tasks

Covers basic upkeep like cleanliness, recording parameters, checking connections, leaks, and oil.

Maintenance Schedule Overview

Provides recommended service intervals (weekly, minor, interim, major) for various compressor components.

Maintenance Procedures Details

Step-by-step guides for specific maintenance tasks like changing filters, oil, and drive belts.

Fault Finding

Trip Fault Indications

Lists display messages and flashing indicators for critical faults that cause immediate shutdown.

Alarm Fault Indications

Details display messages for conditions requiring attention or indicating a potential issue.

Shutdown Faults Analysis

Explains common shutdown faults, their possible causes, and required corrective actions.

Alarm Faults Analysis

Covers alarm conditions, their potential causes, and the necessary actions to resolve them.

Appendix 1 - Electrical Connections

Electrical Connections Diagram

A schematic showing the wiring for the compressor's electrical system, including control panel and remote options.

Appendix 2 - The Pressure Systems and Transportable Gas Container Regulations 1989

Air Compressor Circuit Diagram (ON;OFF Control)

Illustrates the pneumatic circuit for ON/OFF controlled air compressors, detailing component flow and connections.

Air Compressor Circuit Diagram (Modulating Control)

Presents the pneumatic circuit diagram for compressors utilizing modulating control, showing system interconnections.

Summary

Safety Procedures

General Safety Information

Covers general safety rules, engineering practices, and regulatory compliance for compressor operation and maintenance.

Warnings, Cautions, and Notes

Explains symbols and terminology used to highlight hazards, unsafe procedures, and helpful tips in the manual.

General Safety Precautions

Details precautions for using compressed air for cleaning, lifting, and general handling of equipment.

Installation Precautions

Outlines safety measures required during the installation of the compressor unit and its components.

Operational Precautions

Provides safety guidelines for operating the compressor unit, including guarding and electrical safety.

Maintenance and Repair Precautions

Specifies safety steps before performing maintenance or repairs, including electrical isolation and pressure release.

Precautions in the Event of Fire

Advises on extreme caution when handling components exposed to high temperatures due to potential corrosive residues.

General Description

Compressor Unit

Describes the overall construction of the rotary screw compressor, its enclosure, and service access.

Air-End Details

Explains the single-stage, oil-injected rotary screw mechanism, rotor design, and bearing support.

Electronic Controller Function

Details the microprocessor-based control system with an LED display for advanced control and monitoring features.

Protection and Safety Equipment

Lists and describes safety devices like relief valves and blowdown systems integrated into the compressor.

Air;Oil System Operation

Explains the flow of air and oil through the system, including filters, coolers, and separators.

Regulation System Modes

Covers the 'On/Off' and optional 'Modulating' regulation modes based on air demand and pressure.

Leading Particulars

Installation

Installation Guidelines

Provides recommendations for compressor room size, ventilation, positioning, and required connections.

Installation Procedure

Outlines the step-by-step process for physically installing the compressor unit, including lifting and connections.

Commissioning

Commissioning Procedure

Details the overall steps required before attempting to start a new or recommissioned compressor.

Preliminary Checks

Lists essential checks on electrical connections, fuses, oil level, and panel security before startup.

Pressure Calibration Routine

Describes the process to calibrate the pressure transmitter for accurate readings on the controller.

Program Mode Values

Explains how to check and alter operating parameters like pressure set points and timers.

Final Checks

Covers post-calibration checks, including start-up, rotation direction, loading, and unloading functions.

Negative Regulator Adjustment

Guides on adjusting the negative regulator for modulating control to set delivery pressure and modulation range.

Commissioning Checklist

A comprehensive list of checks to ensure all aspects of the compressor are correctly set and verified.

Operation

Routine Operation

Covers the standard procedures for starting, running, and stopping the compressor unit.

Standby Mode Status

Explains how the compressor enters and operates in standby mode when off-load.

Emergency Stop Procedure

Details the immediate shutdown process using the emergency stop button and its implications.

Display and Timer Information

Describes how to view oil temperature, run hours, and service interval status on the control panel.

Alarms and Shutdown Trips

Lists and explains various alarm and trip conditions indicated on the control panel and their meanings.

Program Mode Settings

Guides users on accessing and modifying controller parameters for optimal operation.

Control Function Options

Explains advanced features like automatic restart, remote start/stop, and load/unload capabilities.

Maintenance

Routine Maintenance Tasks

Covers basic upkeep like cleanliness, recording parameters, checking connections, leaks, and oil.

Maintenance Schedule Overview

Provides recommended service intervals (weekly, minor, interim, major) for various compressor components.

Maintenance Procedures Details

Step-by-step guides for specific maintenance tasks like changing filters, oil, and drive belts.

Fault Finding

Trip Fault Indications

Lists display messages and flashing indicators for critical faults that cause immediate shutdown.

Alarm Fault Indications

Details display messages for conditions requiring attention or indicating a potential issue.

Shutdown Faults Analysis

Explains common shutdown faults, their possible causes, and required corrective actions.

Alarm Faults Analysis

Covers alarm conditions, their potential causes, and the necessary actions to resolve them.

Appendix 1 - Electrical Connections

Electrical Connections Diagram

A schematic showing the wiring for the compressor's electrical system, including control panel and remote options.

Appendix 2 - The Pressure Systems and Transportable Gas Container Regulations 1989

Air Compressor Circuit Diagram (ON;OFF Control)

Illustrates the pneumatic circuit for ON/OFF controlled air compressors, detailing component flow and connections.

Air Compressor Circuit Diagram (Modulating Control)

Presents the pneumatic circuit diagram for compressors utilizing modulating control, showing system interconnections.

CompAir BroomWade Cyclon 337 Specifications

General IconGeneral
BrandCompAir BroomWade
ModelCyclon 337
CategoryAir Compressor
LanguageEnglish

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