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CompAir BroomWade Cyclon 345 - User Manual

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Cyclon Series User Manual
USER MANUAL
CYCLON 330-345 AIR COMPRESSORS
Serial Numbers from:
Cyclon 330 F166/0101 Cyclon 337 F167/0151 Cyclon 345 F168/0101
CONTENTS
Page
1. Safety Procedures 5
2. General Description 11
3. Leading Particulars 19
4. Installation 21
5. Commissioning 25
6. Operation 35
7. Maintenance 47
8. Fault Finding 57
Appendix 1 Electrical Connections 61
Appendix 2 The Pressure Systems &
Transportable Gas Container
Regulations 1989 63
Illustrations Page
Control Panel 13
Air/Oil System 15
Regulation System On/Off Control 16
Regulation System Modulating Control 17
Negative Regulator Settings 33
Control Panel 38
Remote Start/Stop 44
Remote Load/Unload 44
Group Fault Relay – Example 45
Servicing Points 51
Drive Belt Adjustment 55
Electrical Connection Diagrams 62
Air Compressor Circuit Diagrams 64
C20160-1576, Issue 3, March 1997
Cyclon Series User Manual

Table of Contents

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Summary

Safety Procedures

General Safety Information

General safety rules and precautions for operation and maintenance.

Warnings, Cautions, and Notes

Identifies specific hazards, operational advice, and helpful tips.

General Safety Precautions

Safe practices for using compressed air, lifting, and general handling.

Installation Precautions

Safety measures during the installation phase of the compressor unit.

Operational Precautions

Safe practices for operating the compressor unit.

Maintenance and Repair Precautions

Safety steps before performing maintenance or repair work.

Fire Precautions

Guidelines for handling components exposed to fire or high temperatures.

General Description

Compressor Unit Overview

Description of the overall compressor unit components and construction.

Air-End Description

Details of the Cyclon 3 single-stage rotary screw air-end.

Electronic Controller

Information on the microprocessor-based electronic control system.

Protection and Safety Equipment

Details on relief valve, blowdown system, and non-return valve.

Air;Oil System

Explanation of the air intake, oil separation, and cooling circuits.

Regulation System Modes

Description of On/Off and optional Modulating control modes.

Leading Particulars and Specifications

Model Specifications Table

Detailed technical specifications for Cyclon 330, 337, and 345 models.

Installation Guide

Installation Guidelines

Recommendations for compressor room, ventilation, and connections.

Installation Procedure Steps

Step-by-step instructions for physically installing the unit.

Commissioning Procedures

Commissioning Steps and Checks

Includes preliminary checks, calibration, program mode, and final checks.

Negative Regulator Adjustment

Procedure for adjusting the negative regulator in modulating control.

Commissioning Checklist

A comprehensive checklist for ensuring all commissioning tasks are completed.

Operating the Compressor

Routine Operation and Modes

Starting, standby mode, stopping, and emergency shutdown procedures.

Monitoring and Indicators

Displaying oil temperature, hours, service intervals, alarms, and panel lights.

Program Mode Configuration

Accessing and modifying operating parameters and settings.

Pressure Calibration and Settings

Calibrating the pressure transmitter and understanding fixed parameters.

Control Function Options

Automatic restart, remote start/stop, load/unload, and fault output.

Maintenance and Servicing

Routine Maintenance Checks

Covers cleanliness, recording data, electrical checks, leaks, and lubrication.

Maintenance Schedule

Recommended intervals for weekly, minor, interim, and major services.

Maintenance Procedures

Detailed steps for changing filters, oil, belts, and checking systems.

Troubleshooting and Fault Finding

Fault Indication Types

Interpreting display messages for trip and alarm conditions.

Shutdown Faults

Causes and required actions for compressor shutdown faults.

Alarm Faults

Causes and required actions for alarm conditions.

Appendix 1: Electrical Connections

Electrical Diagram

Schematic diagram showing electrical connections and components.

Appendix 2: Regulatory Information

Pressure Systems and Gas Container Regulations

Guidance for preparing examination schemes under specific regulations.

Summary

Safety Procedures

General Safety Information

General safety rules and precautions for operation and maintenance.

Warnings, Cautions, and Notes

Identifies specific hazards, operational advice, and helpful tips.

General Safety Precautions

Safe practices for using compressed air, lifting, and general handling.

Installation Precautions

Safety measures during the installation phase of the compressor unit.

Operational Precautions

Safe practices for operating the compressor unit.

Maintenance and Repair Precautions

Safety steps before performing maintenance or repair work.

Fire Precautions

Guidelines for handling components exposed to fire or high temperatures.

General Description

Compressor Unit Overview

Description of the overall compressor unit components and construction.

Air-End Description

Details of the Cyclon 3 single-stage rotary screw air-end.

Electronic Controller

Information on the microprocessor-based electronic control system.

Protection and Safety Equipment

Details on relief valve, blowdown system, and non-return valve.

Air;Oil System

Explanation of the air intake, oil separation, and cooling circuits.

Regulation System Modes

Description of On/Off and optional Modulating control modes.

Leading Particulars and Specifications

Model Specifications Table

Detailed technical specifications for Cyclon 330, 337, and 345 models.

Installation Guide

Installation Guidelines

Recommendations for compressor room, ventilation, and connections.

Installation Procedure Steps

Step-by-step instructions for physically installing the unit.

Commissioning Procedures

Commissioning Steps and Checks

Includes preliminary checks, calibration, program mode, and final checks.

Negative Regulator Adjustment

Procedure for adjusting the negative regulator in modulating control.

Commissioning Checklist

A comprehensive checklist for ensuring all commissioning tasks are completed.

Operating the Compressor

Routine Operation and Modes

Starting, standby mode, stopping, and emergency shutdown procedures.

Monitoring and Indicators

Displaying oil temperature, hours, service intervals, alarms, and panel lights.

Program Mode Configuration

Accessing and modifying operating parameters and settings.

Pressure Calibration and Settings

Calibrating the pressure transmitter and understanding fixed parameters.

Control Function Options

Automatic restart, remote start/stop, load/unload, and fault output.

Maintenance and Servicing

Routine Maintenance Checks

Covers cleanliness, recording data, electrical checks, leaks, and lubrication.

Maintenance Schedule

Recommended intervals for weekly, minor, interim, and major services.

Maintenance Procedures

Detailed steps for changing filters, oil, belts, and checking systems.

Troubleshooting and Fault Finding

Fault Indication Types

Interpreting display messages for trip and alarm conditions.

Shutdown Faults

Causes and required actions for compressor shutdown faults.

Alarm Faults

Causes and required actions for alarm conditions.

Appendix 1: Electrical Connections

Electrical Diagram

Schematic diagram showing electrical connections and components.

Appendix 2: Regulatory Information

Pressure Systems and Gas Container Regulations

Guidance for preparing examination schemes under specific regulations.

CompAir BroomWade Cyclon 345 Specifications

General IconGeneral
BrandCompAir BroomWade
ModelCyclon 345
CategoryAir Compressor
LanguageEnglish

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