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Conair S Series User Manual

Conair S Series
100 pages
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USER GUIDE
UGG050-0517
S Series Granulators
www.conairgroup.com
Corporate Office: +1.724.584.5500 l Instant Access 24/7 (Parts and Service): 800.458.1960 l Parts and Service: +1.814.437.6861

Table of Contents

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Conair S Series Specifications

General IconGeneral
BrandConair
ModelS Series
CategoryIndustrial Equipment
LanguageEnglish

Summary

INTRODUCTION

General Introduction

General overview of the user guide and machine.

1. SAFETY RULES

General Safety Rules

Core safety principles and user responsibilities.

Machine and Instruction Symbols

Explanation of safety symbols found on the equipment and within the manual.

Installation Safety Rules

Safety precautions during machine installation.

Operation Safety Rules

Safety guidelines for machine startup and operation.

Service Safety Rules

Safety procedures for machine maintenance and servicing.

2. DESCRIPTION

Technical Specifications

Detailed data and specifications of the granulator models.

Personnel Responsibilities

Identifies individuals responsible for machine service and safety.

S Series Overview

General introduction and identification of machine components.

Layout, Features, and Options

Physical layout, dimensions, features, and options of the granulator.

Granulator Functionality

Explanation of how the granulator operates and its process.

Model Suffix Variations

Describes model suffixes and their impact on functionality.

Cutter Housing and Sealings

Information on the cutter housing design, operation, and sealings.

Fixed Knives and Scrapers

Details on fixed knives and scrapers, including installation and maintenance.

Rotor Components

Information on the rotor, knife segments, and feed hooks.

Masher-System Operation

Explanation of the optional Masher-system and its function.

Transmission System Details

Details on the gear motor, coupling, and bearings of the transmission.

Safety Equipment: General Rules

General principles and rules for the granulator's safety system.

Safety Equipment: Funnel, Hopper, Flaps

Specific safety features: funnel, hopper, and flaps.

Safety Equipment: Bin, Covers, Cabinet Key

Specific safety features: granule bin, covers, and electrical cabinet key.

Safety Equipment: Switches and Knobs

Specific safety features: safety switches and star knobs.

Safety Equipment: Main Switch, E-Stop, Panel

Specific safety features: main switch, emergency stops, and control panel.

Advanced Status Message System

General rules for status messages in advanced systems.

Level 0 Status Messages

Explanation of Level 0 messages for manual reversal and settings view.

Level 1 Status Messages

Explanation of Level 1 messages for setting changes and counter viewing.

Advanced Fault Message System

Common fault messages and their troubleshooting steps in advanced systems.

IMD-System Functionality

Integrated Metal Detection system functions and modes.

Motor Overload Protection

Details on overload protection and its reset procedures.

Granule Bin Level Switch

Function and types of level switches for the granule bin.

ABS-System Principles

Explanation of the Anti Blocking System and its operational modes.

ABS System: Rotor Operations

Details on Automatic and Timed ABS operations for the rotor.

ABS System: Masher Operations

Details on Automatic ABS and Programs 1/2 for the Masher-system.

3. TRANSPORT / LIFT

Transport and Lifting Procedures

Guidelines for safely transporting and lifting the granulator.

4. INSTALLING

Pre-Installation Actions

Actions and checks to perform before starting the installation process.

Electrical Connection Procedures

Steps for safely connecting the granulator to the electrical mains.

Initial Startup Checks

Checks to perform immediately after the first start of the granulator.

Post-Installation Checks

Checks to be performed 40 hours after installation completion.

5. START / STOP

Starting the Granulator

Step-by-step guide to safely start the granulator.

Stopping the Granulator

Procedures for safely stopping the granulator.

Manual Rotor/Masher Reversal

How to manually reverse rotors and the Masher-system.

6. OPEN / CLOSE

Opening Granulator Components

Steps for opening the hopper, cutter housing, and granule bin.

Closing Granulator Components

Procedures for closing the granule bin, cutter housing, hopper, and transmission.

7. SERVICE

General Service Rules and Schedule

Overall guidelines, schedule, and rules for machine servicing.

Emergency Stop and Flap Checks

Procedures for testing emergency stops and inspecting flaps.

Safety Equipment Checks

Verifying the proper installation and function of safety equipment.

Electrical and Storage Procedures

Inspection of electrical components and procedures for storing the granulator.

IMD-System Adjustments

Steps for adjusting the sensitivity and settings of the IMD system.

ABS-System Adjustments

Configuration of ABS modes, timing relays, and parameters.

Level Switch Adjustments

Procedures for adjusting the sensitivity of level switches.

Airveyor Relay Adjustments

Setting the working and pause times for the airveyor relay.

Transmission and Cleaning Procedures

Inspecting the transmission and performing routine cleaning of the granulator.

Inspections and Maintenance Reset

Performing thorough inspections and resetting maintenance requests.

Knife Maintenance and Grinding

Detailed procedures for handling, grinding, and replacing knives and scrapers.

Fault Tracing and Troubleshooting

Guide to diagnosing and resolving common machine faults.

9. SPARE PARTS

General Spare Parts Information

Guidelines for ordering and identifying spare parts.

Spare Parts Overview and Designations

Index of spare parts categories and catalogue notation explanation.

Equipment Guarantees and Warranties

Equipment Guarantee

Conair's guarantee against defects in material and workmanship.

Performance Warranty

Conair's warranty that equipment meets stated performance ratings.

Warranty Limitations

Disclaimer of other warranties, express or implied.

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