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Conair Thermolator TW-S User Manual

Conair Thermolator TW-S
136 pages
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USER GUIDE
UGH056-0917
Thermolator
®
TW-S and TW-P
Temperature Control Units
TW-S TW-P

Table of Contents

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Conair Thermolator TW-S Specifications

General IconGeneral
Pump TypeCentrifugal
Control TypePID
Heater Power1000 Watts
Power Consumption1200 Watts (max)
DisplayDigital
Dimensions300 x 200 x 150 mm
Weight10 lbs (4.5 kg)

Summary

Thermolator TW-S and TW-P User Guide

Introduction to the Manual

Explains the objective, structure, user responsibilities, and safety guidelines of the manual.

Purpose of the User Guide

Explains the objective and scope of the user guide.

How the Guide is Organized

Details the structure and conventions used within the manual.

Your Responsibilities as a User

Outlines the user's duties for safe and proper operation and maintenance.

Foreword

Provides a general overview and context for the manual's content.

Safety Precautions and Warnings

Highlights critical warnings and cautions for safe operation and handling.

Lockout Device Procedure

Explains the steps for safely using the lockout device for maintenance.

Description of Thermolator Units

Thermolator Overview

Defines the TW-S and TW-P models and their basic functions.

Typical Applications

Lists common uses and scenarios for the Thermolator units.

Direct Injection Operation

Explains the working principle of direct injection models.

Closed Circuit Operation

Details the functionality of closed circuit and separate source models.

Control Feature Comparison

Compares control features across TW-S, TW-V, and TW-P models.

Technical Specifications

Provides detailed technical specifications for TW-S and TW-P models.

Features and Options

Describes available features and optional components for the units.

Installation Procedures

Unpacking and Initial Inspection

Guides on safely unpacking and checking unit components for damage.

Site Preparation and Requirements

Details necessary conditions for the installation area, including power and ventilation.

Rigging and Piping Guidelines

Provides instructions for safely moving the unit and installing fluid piping.

Electrical Connection Procedures

Covers electrical wiring compliance, phase sequence, and voltage checks.

Process and Water Line Connections

Instructs on connecting process and cooling water supply lines without purge.

Mold Purge Valve Installation

Details the installation procedure for the optional mold purge valve.

Main Power Connection Steps

Guides on connecting the main power source, including safety checks.

Installation Testing and Verification

Outlines steps for verifying correct installation before operation.

Initial Setup and Configuration

Covers setting operating mode, temperature units, setpoint, and alarm points.

Operation of the Thermolator

Control Panel Interface Overview

Describes the TW-S and TW-P control panel interface and its elements.

Controller Operating Buttons

Explains the function and operation of each button on the controller.

Temperature Displays and Status Lights

Details how temperature is displayed and the meaning of status indicator lights.

Default Display Settings

Shows the default parameters displayed on the controller upon startup.

Starting and Initializing the Unit

Provides a comprehensive guide for starting the Thermolator, including water chemistry.

Stopping the Thermolator

Outlines the correct procedures for safely shutting down the unit.

Program Menu Navigation

Explains how to access and use the program menu for settings and parameters.

Optional Feature Operations

Describes the operation of optional features like Process Cool Down, SPI, Modbus, and Mold Purge.

Maintenance Procedures

Maintenance Schedule and Guidelines

Provides a recommended schedule for routine preventative maintenance tasks.

Accessing Internal Components

Details how to safely open the Thermolator enclosure for maintenance.

Pump Motor and Seal Service

Covers procedures for removing and reassembling pump motor and seal for different HP units.

Pump Overload Procedures

Explains how to reset and replace the pump overload module.

Controller Board Replacement

Guides on how to replace the main and display controller boards.

Troubleshooting Guide

Troubleshooting Preparation Steps

Lists essential steps and cautions before beginning troubleshooting.

Identifying Problem Causes

Explains how to use alarms, lights, and error codes to diagnose issues.

Controller Alarms and Faults

Details common controller alarms, their causes, solutions, and fault logic.

Unit Fault Diagnostics and Solutions

Lists unit faults, possible causes, and solutions for various error codes.

Unit Power and Startup Issues

Addresses problems related to the unit not powering up or initial startup failures.

Common Troubleshooting Symptoms

Provides solutions for common operational issues like temperature cycling and heating/cooling problems.

Component Repair and Replacement Guides

Guides on replacing specific components like heater contactors, RTDs, valves, heaters, and pumps.

Support and Appendices

Customer Support Information

Provides information on how to reach Conair customer service for assistance.

Warranty Information Details

Outlines Conair's warranty terms for equipment and performance.

PID Parameter Configuration and Tuning

Explains PID control parameters, tuning, and security passcode settings.

Plumbing Diagrams and Performance Curves

Illustrates system plumbing configurations and pump performance curves.

Service Parts List and Identification

Lists part numbers for replacement components for TW-S and TW-P models.

External Interface Wiring and Settings

Details wiring and configuration for analog remote setpoint and process temperature retransmit.

Pressure Switch Settings Guidelines

Specifies required system pressures for operation based on unit configuration.

Mold Purge Installation Instructions

Provides step-by-step instructions for installing the optional mold purge feature.

Flowmeter Installation Instructions

Outlines the procedure for installing a flowmeter on the unit.

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