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Continental Girbau CG75-85 User Manual

Continental Girbau CG75-85
120 pages
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For replacement parts, contact the distributor from which the dryer
was purchased or
Continental Girbau, Inc.
®
2500 State Road 44
Oshkosh WI 54904
Telephone: (920) 231-8222 / Fax: (920) 231-4666
www.cont-girbau.com
120502JEV/wmarelli CGI Part No. 113387
CG75-85
(Gas DSI/Electric/Steam Phase 5
and Dual Timer/1,000 cfm)
Installation Manual
WARNING: For your safety the information in
this manual must be followed to minimize the
risk of fire or explosion or to prevent property
damage, personal injury or death.
Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not
use any phone in your building.
Clear the room, building or area of all
occupants.
Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s
instructions.
If you cannot reach your gas supplier, call
the fire department.
Installation and service must be performed by a
qualified installer, service agency or the gas
supplier.
AVERTISSEMENT: Assurez-vous de bien
suivre les instructions données dans cette notice
pour réduire au minimum le risque d’incendie
ou d’explosion ou pour éviter tout dommage
matériel, toute blessure ou la mort.
Ne pas entreposer ni utiliser d’essence ni
d’autres vapeurs ou liquides inflammables à
proximité de cet appareil ou de tout autre
appareil.
QUE FAIRE SI VOUS SENTEZ UNE ODEUR
DE GAZ:
Ne pas tenter d’allumer d’appareils.
Ne touchez à aucun interrupteur. Ne pas
vous servir des téléphones se trouvant dans
le bâtiment.
Évacuez la pièce, le bâtiment ou la zone.
Appelez immédiatement votre fournisseur
de gaz depuis un voisin. Suivez les
instructions du fournisseur.
Si vous ne pouvez rejoindre le fournisseur
de gaz, appelez le service des incendies.
L’installation et l’entretien doivent être assurés par
un installateur ou un service d’entretien qualifié
ou par le fournisseur de gaz.
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Continental Girbau CG75-85 Specifications

General IconGeneral
BrandContinental Girbau
ModelCG75-85
CategoryDryer
LanguageEnglish

Summary

SECTION I IMPORTANT INFORMATION

A. Receiving and Handling

Procedures for inspecting and handling dryers upon delivery to prevent damage.

B. Safety Precautions

Essential safety warnings and guidelines to prevent injury, fire, or explosion during operation.

SECTION II SPECIFICATIONS/COMPONENT IDENTIFICATION

A. Specifications

Detailed technical specifications including dimensions, airflow, power requirements, and steam data.

B. Component Identification

Visual identification of key dryer components with numbered illustrations for front and rear views.

SECTION III INSTALLATION PROCEDURES

A. Location Requirements

Guidelines for selecting an appropriate installation location, considering safety, ventilation, and clearances.

B. Unpacking/Setting Up

Instructions for removing shipping materials and preparing the dryer for installation, including leveling.

C. Dryer Enclosure Requirements

Specifications for clearances and materials required for dryer enclosures and surrounding areas.

D. Fresh Air Supply Requirements

Details on providing adequate make-up air for proper dryer operation and preventing damage.

E. Exhaust Requirements

Guidelines for designing and installing exhaust ductwork to ensure safe and efficient venting.

F. Electrical Information

Requirements for electrical connections, grounding, and service specifications for various dryer models.

G. Gas Information

Technical data and safety requirements for gas supply connections, pressure, and piping.

H. Steam Information

Guidelines for steam supply connections, pressure requirements, and PH level maintenance for steam dryers.

I. Preparation For Operation/Start-Up

Checklist of items to verify before operating the dryer for the first time.

J. Preoperational Tests

Procedures for performing essential tests before the dryer is put into public use.

K. Preoperational Instructions

Steps for starting microprocessor and dual timer dryer models.

L. Shutdown Instructions

Procedures for safely shutting down the dryer for periods of inactivity.

SECTION IV SERVICE/PARTS INFORMATION

A. Service

Information on obtaining qualified service and contacting the manufacturer.

B. Parts

Guidance on purchasing replacement parts and providing necessary information for orders.

SECTION V WARRANTY INFORMATION

A. Warranty

Information on obtaining the manufacturer’s warranty bond and details.

B. Returning Warranty Parts

Procedures and requirements for returning warranty parts for evaluation and credit.

SECTION VI ROUTINE MAINTENANCE

A. Cleaning

Schedule and procedures for cleaning lint screens, exhaust ducts, and other dryer components.

B. Adjustments

Schedule for inspecting and adjusting bolts, connections, controls, and safety devices.

C. Lubrication

Information on motor and bearing lubrication, including part numbers for optional fittings.

D. Lint Drawer Removal

Step-by-step instructions for removing and reinstalling the dryer's lint drawer.

SECTION VII TROUBLESHOOTING

Microprocessor Controller Models

Common issues and troubleshooting steps for dryers with microprocessor control systems.

Dual Timer Models

Common issues and troubleshooting steps for dryers with dual timer controls.

SECTION VIII DATA LABEL INFORMATION

A. Data Label

Explanation of the information found on the dryer's data label for service and parts inquiries.

SECTION IX REVERSING TIMER SPIN/DWELL ADJUSTMENTS

SECTION X PROCEDURE FOR FUNCTIONAL CHECK OF REPLACEMENT COMPONENTS

1. Microprocessor Controller (Computer) Board

Steps for functionally checking a replacement microprocessor controller board.

Specifications CG75-85 (Gas/Electric/Steam)

COMPONENT IDENTIFICATION

1. Dryer Front View

Diagram and labels identifying components visible from the front of the dryer.

2. Dryer Rear View

SECTION II SPECIFICATIONS/COMPONENT IDENTIFICATION

A. SPECIFICATIONS

Detailed technical specifications including dimensions, airflow, power requirements, and steam data.

B. COMPONENT IDENTIFICATION

Visual identification of key dryer components with numbered illustrations for front and rear views.

SECTION III INSTALLATION PROCEDURES

A. LOCATION REQUIREMENTS

Guidelines for selecting an appropriate installation location, considering safety, ventilation, and clearances.

B. UNPACKING/SETTING UP

C. DRYER ENCLOSURE REQUIREMENTS

D. FRESH AIR SUPPLY REQUIREMENTS

E. EXHAUST REQUIREMENTS

F. ELECTRICAL INFORMATION

SINGLE-PHASE (1Ø) ELECTRICAL CONNECTIONS LEADS

5. 3-Phase (3ø) Wiring Connections/Hookup (For Non-Reversing Models Only)

6. 3-Phase (3ø) Wiring Connections/Hookup (for Reversing Models Only)

G. GAS INFORMATION

2. Technical Gas Data

3. Piping/Connections

H. STEAM INFORMATION

4. Steam Damper Air System Connections

c. Air Regulation

5. Steam Damper System Operation

6. Steam Damper Air Piston (Flow Control) Operation Adjustment

I. PREPARATION FOR OPERATION/START-UP

J. PREOPERATIONAL TESTS

BASKET (TUMBLER) COATING

K. PREOPERATIONAL INSTRUCTIONS

L. SHUTDOWN INSTRUCTIONS

SECTION IV SERVICE/PARTS INFORMATION

A. SERVICE

Information on obtaining qualified service and contacting the manufacturer.

B. PARTS

Guidance on purchasing replacement parts and providing necessary information for orders.

SECTION V WARRANTY INFORMATION

A. WARRANTY

Information on obtaining the manufacturer’s warranty bond and details.

B. RETURNING WARRANTY PARTS

Procedures and requirements for returning warranty parts for evaluation and credit.

SECTION VI ROUTINE MAINTENANCE

A. CLEANING

Schedule and procedures for cleaning lint screens, exhaust ducts, and other dryer components.

B. ADJUSTMENTS

C. LUBRICATION

D. LINT DRAWER REMOVAL

SECTION VII TROUBLESHOOTING

MICROPROCESSOR CONTROLLER (COMPUTER) MODELS

Common issues and troubleshooting steps for dryers with microprocessor control systems.

Drive Motor Operation Issues

Blower Motor Operation Issues

Motor Indicator and Display Errors

Specific Display Errors and No Heat Issues

Gas Model Specific Faults

Electric Model Specific Faults

Steam Model Specific Faults

Dryer Takes Too Long to Dry

Condensation and Noise Issues

Basket Alignment and Vibration Issues

Dual Timer Model Start-Up Failures

Dual Timer Model Motor and Control Failures

Model-Specific Heating Unit Failures

Environmental and Operational Factors

Hi-Limit Thermostat Cycling

SECTION VIII DATA LABEL INFORMATION

A. Data Label

Explanation of the information found on the dryer's data label for service and parts inquiries.

1. Model Number

2. Serial Number

3. Manufacturing Code Number

4. Type of Heat

5. Heat Input (for Gas Dryers)

6. Orifice Size (for Gas Dryers)

7. Electric Service

8. Gas Manifold Pressure (for Gas Dryers)

9. Applicable Approval Seal(s)

SECTION IX REVERSING TIMER SPIN/DWELL ADJUSTMENTS

SECTION X PROCEDURE FOR FUNCTIONAL CHECK OF REPLACEMENT COMPONENTS

1. Microprocessor Controller (Computer) Board

Steps for functionally checking a replacement microprocessor controller board.

2. For Models With Johnson Controls Direct Spark Ignition (DSI) Module (G760)

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