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Continental Motors TSIO-520-BE - User Manual

Continental Motors TSIO-520-BE
146 pages
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Publication X30570 CHANGE 2
©
2011-2013 CONTINENTAL MOTORS, INC. OCT 2013
TSIO-520-BE
CONTINENTAL
®
AIRCRAFT ENGINE
PERMOLD SERIES
MAINTENANCE
AND
OPERATOR’S MANUAL
TECHNICAL CONTENT ACCEPTED BY THE FAA

Table of Contents

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Summary

Detailed Description of TSI0-520-BE Engine Systems

Lubrication System

Describes the oil flow and components within the engine's lubrication system.

Turbocharger System

Explains the function and components of the turbocharger system.

Ignition System

Describes the conventional twin ignition system and its operation.

Fuel System

Details the multi-nozzle, continuous-flow fuel injection system.

Engine Specifications and Operating Limits

Engine Specifications

Lists key technical specifications for the TSIO-520-BE engine.

Operating Limits

Details critical operating parameters such as RPM, pressure, and temperatures.

Unpacking, Installation, Testing, and Removal Procedures

Engine Installation Instructions

Guidelines for installing the engine into the airframe.

Pre-Flight and Run-Up Checks

Procedures for engine checks before flight and during run-up.

Normal Operating Procedures for TSI0-520-BE

Starting Procedures

Step-by-step instructions for starting the engine.

Pre-Takeoff Check

Essential checks to perform before taking off.

Power Control and Takeoff

Instructions for controlling power and executing takeoff.

Cruise Operation

Recommendations for engine settings during cruise flight.

Emergency Procedures for Engine Malfunctions

Engine Fire During Start

Procedure to follow if a fire is observed during engine starting.

Turbocharger Failure Procedures

Actions to take in case of a turbocharger failure.

Low Oil Pressure and In-Flight Restarting

Actions for low oil pressure and in-flight engine restarting.

Engine Fire In-Flight

Follow airframe manufacturer's instructions for in-flight engine fires.

Servicing and Maintenance Schedules

Cylinder Compression (Leakage) Check

Procedure for performing cylinder leakage checks.

Troubleshooting Engine and System Issues

Engine Troubleshooting Chart

Lists common engine troubles, probable causes, and corrections.

Ignition Troubleshooting

Diagnosing and correcting issues with the ignition system.

Oil System Troubleshooting

Diagnosing and correcting issues with the oil system.

Fuel Injection System Troubleshooting

Diagnosing and correcting issues with the fuel injection system.

Airworthiness Limitations for TSI0-520-BE

Engine Performance and Cruise Control

Continental Motors TSIO-520-BE Specifications

General IconGeneral
Number of Cylinders6
Displacement520 cu in (8.5 L)
Compression Ratio7.5:1
Fuel TypeAvgas 100LL
Oil SystemWet sump
Cooling SystemAir-cooled
TypeHorizontally Opposed
Bore5.25 inches (133.35 mm)
Stroke4.00 in (102 mm)

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