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TSIOL-550-C
Continental Motors TSIOL-550-C User Manual
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Publication OMI-15
CHANGE 2
©
2011-2013 CONTINE
NT
AL MOT
ORS, INC.
OCT 2013
TSIOL
-550-
C
CONTINENT
AL
®
AIRCRAFT ENGINE
OPERA
TION
,
MAINTENANCE
,
INST
ALLA
TION
MANU
AL
TECHNICAL CONTENT ACCEPTED B
Y THE FAA
2
Table of Contents
Intentionally Left Blank
7
Notes, Cautions and Warnings
5
Table of Contents
7
Notice to All Users
5
Introduction
10
Introduction
11
Scope
11
Definition of Terms
11
Manual Revisions
11
Related Publications
12
Service Documents
13
Service Reports and Inquiries
13
Engine Model Code Description
13
Engine Design Features
13
Glossary
15
Chapter 1 Engine Operation
19
Section 1 Engine Operation
20
Normal Operating Procedures
21
Preflight
21
Flooded Engine
22
Starting
22
Before Takeoff Check
23
Hot Starts
23
Power Control
23
Climb
24
Cruise
24
Descent
24
Landing
24
Takeoff
24
Engine Shutdown
25
Chapter 2 Emergency Procedures
27
Emergency Procedures
27
Abnormal Engine Instrument Indications
29
Engine Fire During Start
29
General In-Flight Information
29
High Coolant Temperature
29
High Oil Temperature
29
In-Flight Engine Fire
30
In-Flight Restarting
30
Low Oil Pressure
30
Operation under Abnormal Environmental Conditions
31
Engine Operating Specifications
35
And Servicing Fluids
45
Scheduled Maintenance and Servicing Fluids
45
Annual Inspection
54
Unscheduled Maintenance
55
Propeller Strikes
55
Hydraulic Lock
55
Engine Overspeed Inspection
56
Contaminated Fuel Incorrect Fuel Grade
56
Servicing Fluids
57
Oil
57
And Storage
61
Engine Preservation and Storage
61
General
63
Engine Preservation
63
Temporary Storage
63
Preparation for Storage
64
Indefinite Storage Inspection Procedures
64
Returning an Engine to Service after Storage
64
And Lubricants
67
Tools, Equipment, Sealants and Lubricants
67
Chapter 3
69
General Information
69
Possible Special Tool Procurement Sources
70
Special Tools
70
Sealants and Lubricants
74
Troubleshooting
81
Chapter 5 Standard Practices
99
Standard Practices
99
General
101
Lockwire Procedure
102
Cotter Pin Procedure
104
Tab Washer Procedure
104
Application of Adhesives
105
Installation of Gaskets
105
Engine Maintenance
107
System
109
Chapter 7
111
Exhaust System Description
111
Turbocharger Description
112
Turbocharger Lubrication System
113
Sloped Controller Description
115
Controller Adjustment
116
Exhaust System Maintenance
116
Chapter 8 Ignition System
117
Ignition System
117
General
119
Ignition Systems Description
119
Spark Plugs
120
Magneto Impulse Coupling Test
122
Magneto to Engine Timing
122
Ignition System Maintenance
128
Chapter 9 Fuel Injection System
131
Fuel Injection System
131
Fuel System Description
132
General
132
Fuel Pump
134
Throttle and Fuel Metering Unit
136
Fuel Manifold Valve
137
Fuel Nozzle Assembly
138
Induction System
151
Liquid Cooling System
156
Air Conditioning
159
Chapter 13 Electrical Charging System
161
Electrical Charging System
162
General
162
Inspections
163
Alternator Drive Hub Slippage Inspection
163
Maintenance
163
Direct Drive Alternator Removal and Replacement
163
Belt Driven Alternator Removal and Replacement
163
Chapter 14 Starting System
165
Starter
166
Starter Adapter
166
Starter and Starter Adapter
166
Maintenance
168
Starter
168
Starter Motor Replacement
171
Starter Adapter Replacement
171
Chapter 15 Lubrication System
173
Lubrication System
174
Lubrication System Description
174
Oil Pump Description
176
Remote Oil Cooler Adapter Description
177
Oil Suction Tube Description
178
Oil Sump Description
178
Lubrication System Maintenance
179
Oil Filter Adapter Stud Replacement
179
Oil Pump
180
Oil Filter Adapter
180
Oil Sump
180
Oil Suction Tube
180
Remote Oil Cooler Adapter
180
Oil Pressure Relief Valve
181
Chapter 16 Cylinders and Pistons
185
Cylinder Assembly Detailed Description
187
Pistons
188
Hydraulic Tappet
189
Valve Rocker Arm
189
Cylinder Assembly Maintenance
190
Cylinder Compression Test
190
Single Cylinder Removal
196
Pistons
196
Rings
196
Single Cylinder Reassembly
196
Single Cylinder Reinstallation
197
Cylinders
198
Crankcase
202
Chapter 18 Engine Drive Train
207
Engine Drive Train Description
208
Crankshaft Description
210
Connecting Rod Description
211
Camshaft Description
212
Idler Gear Description
212
Engine Drive Train Maintenance
213
Crankshaft Nose Oil Seal
213
Engine Drive Train Component Removal
215
Post Maintenance Adjustment and Test
217
Engine Installation
231
General
232
Unpacking
232
Ground Handling
232
Crating and Shipping
232
Preparation for Service
232
Engine Installation Instructions
233
Engine Pre-Oiling
238
Flight Testing
239
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Continental Motors TSIOL-550-C Specifications
General
Brand
Continental Motors
Model
TSIOL-550-C
Category
Engine
Language
English
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