EasyManua.ls Logo

COPES-VULCAN 700 - User Manual

Default Icon
33 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
COPES-VULCAN INSTRUCTION MANUAL
MODEL 700 DIRECT-ACTING ACTUATOR
Rev.5 (08/10) Page 1 of
20 Form 01:P224:37
DIRECT-ACTING 700 ACTUATOR
Question and Answer IconNeed help?

Do you have a question about the COPES-VULCAN 700 and is the answer not in the manual?

COPES-VULCAN 700 Specifications

General IconGeneral
BrandCOPES-VULCAN
Model700
CategoryController
LanguageEnglish

Summary

Copes-Vulcan Instruction Manual Model 700 Direct-Acting Actuator - Title Page

Direct-Acting 700 Actuator Identification

Identifies the specific actuator model covered in the manual.

1.0 Introduction

1.1 Scope of Manual

Outlines the manual's scope, covering actuator sizes, handwheels, and travel stops.

1.2 Description of Equipment

Describes the Model 700 direct-acting pneumatic actuator, its operation, and components like handwheels and travel stops.

1.3 Specifications

2.0 Installation

2.1 On Receipt

Instructions for handling the actuator upon receipt, including mounting orientation and separate shipment procedures.

2.2 Actuator Mounting

Details two methods for mounting the actuator to the valve bonnet: screwed ring and stud connection.

2.3 Stem Connector and Travel Adjustment

2.3.1 Direct-Seated Valve Without Backseat

Step-by-step procedure for adjusting the stem connector and travel for direct-seated valves without a backseat.

2.3.3 Reverse-Seated Valve

Instructions for adjusting the stem connector and travel for reverse-seated valves without a backseat.

2.3.4 Tandem Trim Valves

Procedure for stem connector assembly for tandem trim valves, accounting for internal valve spring effects.

2.4 Spring Adjustment

2.5 Air Connection

3.0 Maintenance

3.1 General

General guidelines for actuator maintenance, inspection, and part replacement frequency.

3.2 Precautions

Critical safety precautions to observe before disassembling the actuator due to high forces and pressures.

3.3 Direct-Acting Actuator Disassembly

Procedures for disassembling the direct-acting actuator, including removing preload and components.

3.3 Direct-Acting Actuator Assembly

3.3.1 Disassembly (Contd.)

Continues the disassembly steps for the direct-acting actuator, covering diaphragm and stem removal.

3.3.2 Assembly

Step-by-step instructions for reassembling the direct-acting actuator, including component installation and torque values.

3.3 Direct-Acting Actuator Reassembly

3.3.2 Assembly (Contd.)

Continues assembly steps for the direct-acting actuator, including drilling, preload application, and testing.

3.4 Top-Mounted Handwheel Assembly Disassembly

Steps for disassembling the top-mounted handwheel assembly, detailing component removal from the housing.

3.4.2 Assembly

Instructions for reassembling the top-mounted handwheel assembly, including gasket application and component installation.

3.4 Top-Mounted Handwheel Assembly Reassembly

3.4.2 Assembly (Contd.)

Continues top-mounted handwheel assembly steps, covering stem insertion, housing attachment, and final assembly.

3.5 Adjustable Up;Down Travel Stop Disassembly

Steps for disassembling the adjustable up/down travel stop assembly, detailing component removal.

3.5.2 Assembly

Instructions for reassembling the adjustable up/down travel stop, including o-ring grease and collar installation.

3.5 Adjustable Up;Down Travel Stop Reassembly

3.5.2 Assembly (Contd.)

Continues assembly steps for the adjustable up/down travel stop, covering base plate, spacers, and collar positioning.

3.6 Fixed Travel Stops

Notes that assembly and disassembly are similar to the direct-acting actuator, with specific fastener changes.

3.7 Side-Mounted Handwheel Disassembly

Steps for disassembling the side-mounted handwheel, detailing removal of cover, top plate, and worm shaft components.

3.7 Side-Mounted Handwheel Assembly

3.7.1 Disassembly (Contd.)

Continues side-mounted handwheel disassembly, covering retaining rings, bearings, worm shaft, and gear housing.

3.7.2 Assembly

Instructions for reassembling the side-mounted handwheel, including actuator assembly, gear grease, and collar positioning.

Supplementary Manual: Scope

Supplementary Manual: Operation

Supplementary Manual: Maintenance Preparation

Supplementary Manual: Disassembly

Supplementary Manual: Disassembly (Contd.)

Supplementary Manual: Re-assembly