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Craftsman 390.2532 User Manual

Craftsman 390.2532
20 pages
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SEARS
OWNER'S
MANUAL
MODEL NO.
390.2.532
CAUTION:
Read and Follow
All Safety Rulesand
Operating Instructions
BeforeFirstUseof
ThisProduct.
Save ThisManual For
FutureReference.
I:RRFTIMRN °
MULTI-STAGE JET PUMP
Safety Instructions
Installation
Electrical
Operation
Maintenance
Repair Parts
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
PRINTED IN U.S.A. Form No. F642-040T7 (8/6/04)
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Craftsman 390.2532 Specifications

General IconGeneral
BrandCraftsman
Model390.2532
CategoryWater Pump
LanguageEnglish

Summary

CRAFTSMAN® MULTI-STAGE JET PUMP

Safety Instructions

Overview of safety guidelines for pump operation.

Installation Overview

Introduction to the pump installation process.

Electrical Requirements

Details on electrical connections and safety precautions.

Operating the Pump

Instructions on how to use and run the jet pump.

Maintenance Procedures

Guidance on upkeep and repair of the pump.

Repair Parts Identification

List of available parts for the pump.

INTRODUCTION AND WARRANTY

Warranty Information

Details the full one-year warranty for the Craftsman well pump.

RULES FOR SAFE INSTALLATION AND OPERATION

Safety Alert Symbol Explanation

Explains the meaning and use of safety alert symbols.

General Safety Precautions

Lists critical safety rules for installation and operation.

Freezing Protection

Advises on protecting the pump and piping from freezing.

Pressure Limit Warning

Warns about limiting system pressure to prevent damage.

Well Water Purity Test

Recommends testing well water purity before use.

Electrical Safety Guidelines

Covers electrical safety during installation and operation.

Deep Well Usage Requirement

Specifies the pump is for deep wells only.

MAJOR COMPONENTS AND FUNCTIONS

Tank and Air Volume Control

Explains the functions of the water tank and air volume control.

Impeller Operation

Describes the pump's impeller and its function in moving water.

Jet System Explanation

Explains the jet nozzle/venturi system for lifting water from wells.

Pressure Regulator Function

Details the pressure regulator's role in efficient operation.

Pressure Switch Operation

Explains how the pressure switch starts and stops the pump.

Adapter Flange Description

Describes the adapter flange for easy installation/removal.

Pressure Relief Valve Purpose

Explains the function of the pressure relief valve.

Pump Mounting Considerations

Covers mounting options and considerations for the pump base.

Piping System Types

Discusses single and double pipe systems for deep wells.

PUMP PERFORMANCE DATA

Multi-Stage Pump Performance Table

Table showing pump performance in gallons per minute at various depths.

INSTALLATION PROCEDURES

Suction Pipe Preparation

Guidance on ensuring clean suction pipes and preventing air leaks.

Foot Valve Installation

Instructions for installing the foot valve correctly.

Preventing Suction Pipe Air Pockets

Advice on preventing air pockets in the suction pipe.

Ensuring Suction Pipe Seal

Emphasizes the importance of a leak-free suction pipe.

Deep Well Usage Requirement

Reiterates that the pump is for deep wells only.

DEEP WELL PIPING INSTALLATION

Piping In The Deep Well

Discusses piping configurations for deep well installations.

Double Pipe Plastic Pipe Installation

Specifics on installing double pipe systems using plastic pipes.

EJECTOR AND STEEL PIPING INSTALLATION

Single Pipe Ejector Installation

Steps for installing single pipe ejector systems.

Horizontal Offset Pipe Sizing

Guidance on selecting pipe sizes for horizontal runs.

Steel Piping Installation Guide

Instructions for installing the pump using steel piping.

DISCHARGE AND TANK INSTALLATION

Discharge Pipe Size Recommendations

Recommendations for discharge pipe sizing based on run length.

Pressure Tank Installation

How to install a pressure tank for deep well systems.

Standard Tank Connection

Details on connecting a standard tank with an air volume control.

ELECTRICAL CONNECTIONS

Motor Switch Settings

How to adjust motor voltage settings for 115V or 230V.

Motor End Cover Removal

Steps to access the motor's internal components.

Plug Type Voltage Selector

Information on selecting voltage using plug type.

PRESSURE TANK CONNECTIONS

Precharged Tank Connection

Describes connecting a precharged tank without an AVC.

Checking Tank Pre-charge

Method for checking the air pre-charge in a Captive-Air tank.

ELECTRICAL WIRING AND FUSES

Changing to 115 Volts (Dial Type)

Instructions for changing voltage using a dial selector.

Changing to 115 Volts (Plug Type)

Instructions for changing voltage using a plug type selector.

Wiring Connections Procedure

Guidance on connecting power supply wires safely.

Recommended Wire and Fuse Sizes

Chart for recommended wire and fuse sizes based on distance.

PUMP OPERATION

Priming The Pump

Step-by-step guide on how to properly prime the pump.

Starting The Pump

Procedures for starting the pump after priming.

PUMP OPERATION AND WELL HANDLING

Adjusting the Regulator Valve

How to adjust the regulator valve for maximum flow.

System Operation Check

Steps to check the system's operation by opening/closing faucets.

Handling a Gaseous Well

Tips for managing wells that produce gas.

Air Control in Flowing Wells

Advice for managing air control in flowing wells.

MAINTENANCE AND DIAGNOSIS

Using the Compound Gauge

How to use a compound gauge to diagnose pump issues.

Cleaning the Deep Well Jet

Steps for cleaning the jet assembly in the well.

Pump Disassembly Steps

Detailed instructions for taking the pump apart.

MAINTENANCE AND SEAL REPLACEMENT

Impeller Removal Procedure

Steps to remove impellers from the motor shaft.

Installing a New Shaft Seal

Detailed guide on how to install a new shaft seal.

PUMP REASSEMBLY

Adapter and Volute Reassembly

Instructions for reassembling the pump adapter and volutes.

Impeller and Spacer Installation

Steps for installing impellers and spacers.

Final Reassembly and Wiring

Completing the pump reassembly and reconnecting wiring.

TROUBLESHOOTING GUIDE

Motor Issues Troubleshooting

Troubleshooting steps for motor not running or overheating.

Water Delivery Troubleshooting

Diagnosing issues with no water or reduced capacity.

Pump Cycling Troubleshooting

Solutions for pumps cycling too frequently or not shutting off.

Air in Faucets Troubleshooting

Troubleshooting causes of air spurting from faucets.

REPAIR PARTS LIST - MAIN PUMP

Multi-Stage Jet Pump Components

Illustrated list of parts for the main pump assembly.

REPAIR PARTS - PRESSURE REGULATOR

Pressure Regulator Parts List

Illustrated list of parts for the pressure regulator.

REPAIR PARTS - ADAPTERS AND FLANGES

Adapter Flange Parts List

List of parts for the adapter flange.

Casing Adapter Parts List

List of parts for the casing adapters.

REPAIR PARTS - JET PACKAGES

Jet Packages List

Illustrated list of parts for jet packages.

Venturi Selection Chart

Chart to select the correct venturi based on well depth.

SERVICE AND SUPPORT CONTACTS

Repair and Parts Information

Contact numbers for repair, parts, and maintenance agreements.

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