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Craftsman CM3.27 - User Manual

Craftsman CM3.27
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operation manual
CM2.12, CM2.16 / CM3.27
BOATING TECHNOLOGY BY CRAFTSMAN MARINE propulsion

Table of Contents

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Summary

Disclaimer

Disclaimer

States that the manual's content was correct at the time of printing, but specifications may change.

Add serial numbers and owners data

Model data tag

Details about the Craftsman Marine model data tag, its location, and information it provides.

Mitsubishi engine serial number

Information on the Mitsubishi engine serial number engraving location on the engine block.

Preface

Standard scope of supply

General maintenance directives

Safety

Explanation of symbols

Explains warning pictograms and symbols used in the manual for safety.

Product description

Designation of engine components

Diagram illustrating engine components on the service side with labels.

Designation of engine components (Starter motor side)

Diagram illustrating engine components on the starter motor side with labels.

Identification tag and serial numbers

Details about identification tags, their location, and engine serial numbers.

Prior to commissioning the engine

Engine lubrication oil

Instructions for filling the engine with the correct type and quantity of lubrication oil.

Gearbox lubrication

Details on filling the gearbox with the correct lubricant type and quantity for various models.

Cooling liquid

Instructions for filling the inner cooling circuit with the correct coolant mixture and level.

Engine instrument and control panels

Overview of the standard Alfa10E and Alfa20E instrument panels and their functions.

Instrument panel details

Explains revolution counter, voltmeter, and monitoring lights on the instrument panel.

Engine operation

Starting procedure

Step-by-step guide on how to safely start the engine, including pre-heating and key operations.

Start;Stop operations

Instructions for stopping the engine using the electric stop switch or manual stop procedure.

Maintenance and inspection

Maintenance Schedule Overview

Overview of periodic maintenance tasks and their recommended intervals.

Engine Lubrication System Maintenance

Procedures for checking, changing, and filling engine oil and oil filters.

Cooling System Maintenance

Instructions for checking coolant levels and replacing cooling liquid and water strainers.

Fuel System Maintenance

Procedures for fuel filter replacement, water separator draining, and fuel system bleeding.

Gearbox and V-belt Maintenance

Guidance on checking gearbox oil, and inspecting and tensioning the V-belt.

General Component Checks

Checks for engine mountings, hose connections, and fasteners.

Winter storage

Protective fuel mixture

Preparing a fuel mixture for running the engine to protect it during winter standstill.

Lubrication oil system preparation

Recommendations for replacing the oil filter and using protective engine oil for winter storage.

Raw water cooling system preparation

Steps to prepare the raw water cooling system, including adding anti-freeze.

Cooling system and electrical system checks

Ensuring sufficient anti-freeze in the cooling system and managing the electrical system during winter.

Fuel filter preparation for winter

Draining water from the fuel filter/water separator to prevent frost damage.

Preparations for the new season

Pre-season checks and connections

Connecting fuel supply, charging battery, and verifying hose connections and strainers.

Final pre-season checks

Checking raw water entry, coolant level, lubrication oil, and system integrity before starting.

Problems and solutions

Starter motor issues

Troubleshooting common problems related to the starter motor not rotating or engaging.

Engine not responding to starter

Diagnosing why the engine turns but doesn't respond, or responds with exhaust smoke.

Engine starting irregularities

Solutions for engines that start but run irregularly or stop unexpectedly, or fail to reach maximum revolutions.

Engine overheating and performance issues

Troubleshooting common causes of engine overheating, poor cylinder performance, and low oil pressure.

Fuel consumption and exhaust smoke issues

Addressing excessive fuel consumption, blue/black/white smoke from the exhaust, and potential causes.

Technical data

General specifications (CM2.12, CM2.16, CM3.27)

Table detailing engine specifications like bore, stroke, capacity, compression ratio, torque, and weight.

Engine model specific data

Specific data for CM2.12, CM2.16, CM3.27 models including gearbox, protection, alternator, and instrument panel.

Lubricants and cooling liquids

Engine oil specifications

Recommended engine oil type, viscosity, and classification for various ambient temperatures.

Lubrication oil capacities

Oil capacity for the engine and gearbox for different models.

Fuel and cooling liquid specifications

Fuel specifications for summer/winter and table of anti-freeze concentration for engine coolant.

Overall Dimensions

Dimensions for CM2.12;CM2.16

Diagram showing overall dimensions and port locations for CM2.12 and CM2.16 engines.

Dimensions for CM3.27

Diagram showing overall dimensions and port locations for the CM3.27 engine.

Notes

Summary

Disclaimer

Disclaimer

States that the manual's content was correct at the time of printing, but specifications may change.

Add serial numbers and owners data

Model data tag

Details about the Craftsman Marine model data tag, its location, and information it provides.

Mitsubishi engine serial number

Information on the Mitsubishi engine serial number engraving location on the engine block.

Preface

Standard scope of supply

General maintenance directives

Safety

Explanation of symbols

Explains warning pictograms and symbols used in the manual for safety.

Product description

Designation of engine components

Diagram illustrating engine components on the service side with labels.

Designation of engine components (Starter motor side)

Diagram illustrating engine components on the starter motor side with labels.

Identification tag and serial numbers

Details about identification tags, their location, and engine serial numbers.

Prior to commissioning the engine

Engine lubrication oil

Instructions for filling the engine with the correct type and quantity of lubrication oil.

Gearbox lubrication

Details on filling the gearbox with the correct lubricant type and quantity for various models.

Cooling liquid

Instructions for filling the inner cooling circuit with the correct coolant mixture and level.

Engine instrument and control panels

Overview of the standard Alfa10E and Alfa20E instrument panels and their functions.

Instrument panel details

Explains revolution counter, voltmeter, and monitoring lights on the instrument panel.

Engine operation

Starting procedure

Step-by-step guide on how to safely start the engine, including pre-heating and key operations.

Start;Stop operations

Instructions for stopping the engine using the electric stop switch or manual stop procedure.

Maintenance and inspection

Maintenance Schedule Overview

Overview of periodic maintenance tasks and their recommended intervals.

Engine Lubrication System Maintenance

Procedures for checking, changing, and filling engine oil and oil filters.

Cooling System Maintenance

Instructions for checking coolant levels and replacing cooling liquid and water strainers.

Fuel System Maintenance

Procedures for fuel filter replacement, water separator draining, and fuel system bleeding.

Gearbox and V-belt Maintenance

Guidance on checking gearbox oil, and inspecting and tensioning the V-belt.

General Component Checks

Checks for engine mountings, hose connections, and fasteners.

Winter storage

Protective fuel mixture

Preparing a fuel mixture for running the engine to protect it during winter standstill.

Lubrication oil system preparation

Recommendations for replacing the oil filter and using protective engine oil for winter storage.

Raw water cooling system preparation

Steps to prepare the raw water cooling system, including adding anti-freeze.

Cooling system and electrical system checks

Ensuring sufficient anti-freeze in the cooling system and managing the electrical system during winter.

Fuel filter preparation for winter

Draining water from the fuel filter/water separator to prevent frost damage.

Preparations for the new season

Pre-season checks and connections

Connecting fuel supply, charging battery, and verifying hose connections and strainers.

Final pre-season checks

Checking raw water entry, coolant level, lubrication oil, and system integrity before starting.

Problems and solutions

Starter motor issues

Troubleshooting common problems related to the starter motor not rotating or engaging.

Engine not responding to starter

Diagnosing why the engine turns but doesn't respond, or responds with exhaust smoke.

Engine starting irregularities

Solutions for engines that start but run irregularly or stop unexpectedly, or fail to reach maximum revolutions.

Engine overheating and performance issues

Troubleshooting common causes of engine overheating, poor cylinder performance, and low oil pressure.

Fuel consumption and exhaust smoke issues

Addressing excessive fuel consumption, blue/black/white smoke from the exhaust, and potential causes.

Technical data

General specifications (CM2.12, CM2.16, CM3.27)

Table detailing engine specifications like bore, stroke, capacity, compression ratio, torque, and weight.

Engine model specific data

Specific data for CM2.12, CM2.16, CM3.27 models including gearbox, protection, alternator, and instrument panel.

Lubricants and cooling liquids

Engine oil specifications

Recommended engine oil type, viscosity, and classification for various ambient temperatures.

Lubrication oil capacities

Oil capacity for the engine and gearbox for different models.

Fuel and cooling liquid specifications

Fuel specifications for summer/winter and table of anti-freeze concentration for engine coolant.

Overall Dimensions

Dimensions for CM2.12;CM2.16

Diagram showing overall dimensions and port locations for CM2.12 and CM2.16 engines.

Dimensions for CM3.27

Diagram showing overall dimensions and port locations for the CM3.27 engine.

Notes

Craftsman CM3.27 Specifications

General IconGeneral
BrandCraftsman
ModelCM3.27
CategoryEngine
LanguageEnglish

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