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Crary CASE IH CWS 1010 User Manual

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OWNER’S
MANUAL
RECORD SERIAL NUMBER HERE
CASE IH
1010
1020
Manual P/N 26037-00
Rev. 072208
Companion to P/N 26038-00
SN Range: 709608-A00808
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Crary CASE IH CWS 1010 Specifications

General IconGeneral
BrandCrary
ModelCASE IH CWS 1010
CategoryFarm Equipment
LanguageEnglish

Summary

Contact, Disclaimer, and Safety Information

Crary Industries Contact and Support

Provides address, phone, fax, and email for Crary Industries support.

Product Safety and Design Disclaimers

States the company's commitment to safety and design updates.

Serial Number Location Guide

Details where to find the serial number on the machine for service.

Limited Warranty Terms

Warranty Registration and Validity

Specifies the requirement for warranty registration within 10 days of delivery for coverage.

Introduction to the Crary Wind System

Manual Purpose and Operator Guidance

Outlines the manual's role in guiding safe and efficient operation of the CWS.

Safety Alerts and Signal Words

Safety Alert Symbol Meaning

Explains the significance of the safety alert symbol and its message.

Understanding Safety Signal Words

Defines DANGER, WARNING, CAUTION, IMPORTANT, and NOTE for safety communication.

General and Specific Safety Practices

Operator Safety Responsibilities

Emphasizes the operator's crucial role in safe machine operation and general practices.

Key Safety Precautions for Operation

Lists essential safety steps including reading the manual and using protective gear.

Operating and Maintenance Safety Rules

Safe Operation Procedures

Guidelines for safe machine operation.

Safe Maintenance Procedures

Safety measures to follow during maintenance and servicing.

System-Specific Safety Measures

Hydraulic System Safety Precautions

Safety guidelines for working with the hydraulic system, including pressure relief.

PTO and Driveline Safety Guidelines

Safety rules for operating and working around PTO shafts and drivelines.

Safety for Transport, Storage, and Assembly

Safe Transport and Storage Practices

Safety advice for moving and storing the equipment.

Assembly Safety and Decal Management

Safety considerations during assembly and the importance of safety decals.

Operator Training Compliance

Sign-Off Form for Training Records

Form to document operator training and manual comprehension.

Safety Decal Information

Safety Decal Identification and Placement

Details on identifying, understanding, and correctly placing safety decals.

Assembly Instructions: Reel Arm Mount

Installing the Left Hand Reel Arm Mount

Step-by-step guide for fitting the left-hand reel arm mount assembly.

Assembly: Reel Arm Mount (Right Hand)

Installing the Right Hand Reel Arm Mount

Step-by-step guide for fitting the right-hand reel arm mount assembly.

Manifold Assembly and Installation

Connecting and Mounting the Manifold

Instructions for joining manifold sections and attaching to reel mounts.

Air Tube Installation Procedure

Attaching Air Tubes to the Manifold

Detailed steps for installing air tubes onto the manifold, including spacing and orientation.

Electric Actuator and Header Preparation

Electric Actuator Mounting and Adjustment

Guide for attaching and adjusting the electric actuator for manifold tilt control.

Header Preparation for Older Models

Steps to prepare pre-'93 and '93+ series headers for attachment.

Gearbox/Fan Mount: Pre-1993 Series

Mounting Gearbox/Fan on Pre-1993 Headers

Instructions for mounting the gearbox and fan assembly on earlier header models.

Gearbox/Fan Mount: 1993/1994 Series

Mounting Gearbox/Fan for 15-22.5 FT Headers

Procedure for attaching the gearbox/fan assembly to 15-22.5 FT headers.

Gearbox/Fan Mount: '95 and Later Series

Mounting Gearbox/Fan on '95+ Headers

Steps for installing the gearbox/fan assembly on headers from 1995 onwards.

Gearbox/Fan Mount: 1993+ Series (25-30 FT)

Mounting Gearbox/Fan on 25-30 FT Headers

Instructions for attaching the gearbox/fan assembly to larger 25-30 FT headers.

Right Hand Drive Kit: Pre-1993 Series

Installing the RH Drive Kit (Pre-1993)

Guide for installing the right hand drive kit on pre-1993 models.

Right Hand Drive Kit: 1993/1994 Series

Installing RH Drive Kit (1993/1994 Series)

Steps for installing the right hand drive kit on 1993/1994 series headers.

Right Hand Drive Kit: 1995 and Later Series

Installing RH Drive Kit (1995+ Series)

Instructions for fitting the right hand drive kit on 1995 and later series headers.

Right Hand Drive Kit: '93 and Later Series (25-30 FT)

Installing RH Drive Kit (1993+ Series, 25-30 FT)

Procedure for installing the right hand drive kit on 1993+ series headers for larger sizes.

Electrical Wiring and Actuator Connection

Connecting System Electrical Components

Guide for mounting and wiring the switch plate, actuators, and harnesses.

Fan Hose Assembly Installation

Connecting Air Hoses and Elbows

Detailed steps for correctly installing the fan air hoses and elbow connectors.

Optional Equipment Installation

Neutral Drive Shaft Installation

Instructions for installing the optional neutral drive shaft to bypass the fan.

Gearbox/Fan Extension Kit Installation

Procedure for fitting the gearbox/fan extension kit to adjust fan height.

Operation and Safety Overview

General Operating Safety Precautions

Essential safety rules to ensure safe operation of the CWS.

Machine Components and Initial Setup

Identification of Key Machine Components

Overview of the main parts of the Crary Wind System, including manifold and actuators.

Manifold Positioning for Optimal Airflow

Guidance on adjusting the manifold for proper air direction and crop flow.

Initial Adjustments and Torque Limiter

Air Tube and Manifold Adjustments

Fine-tuning air tube positions for effective crop handling.

Torque Limiter (Slip Clutch) Setup

Procedure for setting the torque limiter before initial operation to prevent damage.

Pre-Operation Inspection and Break-in

Pre-Operation Machine Checklist

Comprehensive list of checks before operating the machine.

Machine Break-In and Post-Operation Checks

Procedures for initial break-in inspections after 2 and 10 hours of use.

Controls and Airflow Management

Manifold Tilt and Fan Air Volume Controls

Explains the function of controls for tilting the manifold and adjusting fan air volume.

Operating Tips and Transport Safety

Optimizing Airflow Based on Crop Conditions

Recommendations for adjusting airflow for different crop types and conditions.

Safe Transporting Procedures and Regulations

Guidelines for transporting the equipment safely on public roads.

Storage and Seasonal Preparation

Machine Storage and Maintenance

Steps for properly storing the machine to ensure longevity.

Preparing Machine After Storage

Procedures for getting the machine ready for use after a storage period.

Service and Maintenance Schedule

Maintenance Checklist and Intervals

A detailed checklist of maintenance tasks by service interval (daily, hourly, yearly).

Fluids, Lubricants, and Gearbox Oil

Recommended Lubricants and Greases

Specifies the correct types of lubricants and greases for the machine.

Gearbox Oil Level and Change Procedure

Instructions for checking and changing the gearbox oil.

PTO Lubrication and Torque Limiter Service

PTO Component Lubrication Points

Details lubrication points for PTO cross journals, tubes, and bearings.

Torque Limiter (Slip Clutch) Servicing

Procedures for inspecting, disassembling, and reassembling the torque limiter.

Auger Drive Chain Lubrication

Lubricating the Auger Drive Chain

Guide for lubricating the auger drive chain, including oil type based on temperature.

Auger Drive Chain Tension and Alignment

Adjusting Auger Drive Chain Tension

Steps to check and adjust the chain tension to prevent wear and damage.

Aligning the Auger Drive Chain

Procedure to ensure correct alignment of the auger drive chain and sprockets.

Torque Limiter (Slip Clutch) Adjustment

Run-In and Breakaway Torque Adjustment

How to perform initial run-in and adjust the torque limiter for desired breakaway torque.

Torque Limiter Wear Inspection and Maintenance

Procedures for inspecting torque limiter components for wear and reassembly.

Troubleshooting Common Operational Issues

Resolving Grain Shattering and Crop Flow Issues

Solutions for problems like grain shattering, crop buildup, and incorrect airflow.

Addressing Feeding, Gearbox, and Screen Issues

Troubleshooting for uneven feeding, gearbox leaks, and rotary screen problems.

Fan Performance Specifications

Fan Performance Curves and Data

Graphical representation of fan performance characteristics such as pressure, horsepower, and efficiency.

Mechanical Specifications and Torque Values

Bolt Torque Specifications Chart

Tables providing correct torque values for English and metric bolts based on grade and diameter.

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