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CTB BKSC-4011GHX User Manual

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DATA NO.: ZL-18-1118-IBCN
The information may be changed while the product is being improved without further notice.
ADD: #9 Yunxi 6 Ave Development Zone Miyun Dist
Beijing China
Tel: +86 10-69076533
Fax: +86 10-69076577
24 Hours Free Hotline: 400-888-9055
CTB TECHNOLOGY
Distributor
CTB Co.,Ltd

Table of Contents

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CTB BKSC-4011GHX Specifications

General IconGeneral
BrandCTB
ModelBKSC-4011GHX
CategoryServo Drives
LanguageEnglish

Summary

Preface

Safety-Related Symbol Description

Danger Symbols

Explains the meaning of the "Danger" symbol indicating severe injury or death risk.

Caution Symbols

Explains the meaning of the "Caution" symbol indicating mild/moderate injury or equipment damage risk.

Forbid Symbols

Explains the meaning of the "Forbid" symbol indicating prohibited actions.

Important Symbols

Explains the meaning of the "Important" symbol indicating required user adherence.

Safety Precautions

Unpacking Inspection

Inspect the driver and accessories upon receipt for completeness and absence of damage.

Installation

Guidelines and requirements for safely installing the GH driver and related components.

Wiring

Instructions and precautions for correctly wiring the driver, motor, and peripheral devices.

Trial Run

Procedures and precautions for initial testing of the driver after installation.

Installation

Introduction to GH Driver

Overview of the GH DRIVER, its features, and applications in machine tools.

Unpacking Inspection

Steps to confirm that the materials listed on the packing list are complete and the merchandise is undamaged.

Standard Specifications and Performance Parameters

Detailed technical specifications and performance characteristics of the 3-phase 400V GH DRIVER.

Driver Nameplate Description

Explanation of the information presented on the GH DRIVER's nameplate.

External Dimensions and Installation Dimensions

Diagrams and tables detailing the physical size and mounting requirements of the driver.

Confirmation and Requirements of the Installation Space

Specifies environmental conditions and spatial clearances needed for proper driver installation.

Notes on the Driver

Important considerations and restrictions for using the driver, including voltage and input type.

Lightning Attack Protection

Information on the driver's built-in protection against lightning strikes.

Altitude and Derating Operation

Guidelines for operating the driver at altitudes over 1000m due to cooling effect deterioration.

Notes on Scrapping

Instructions and precautions regarding the safe disposal and processing of scrapped driver components.

Wiring

Selection and Connection of Peripheral Devices

Guidance on choosing and connecting external devices like reactors, contactors, and filters.

Wiring of the Main Circuit Terminals

Detailed diagrams and descriptions of the main circuit terminal connections for various power ratings.

Installation of Residual Current Circuit Breaker

Procedures and considerations for installing a residual current circuit breaker for leakage protection.

Incoming Line Electromagnetic Contactor

Use and precautions for the incoming line electromagnetic contactor in sequential control.

AC Reactor

Function and connection of the AC reactor for surge suppression and power factor improvement.

DC Reactor

Connection and precautions for external DC reactors used with 37-75KW drivers.

Power Side Noise Filter

Selection and correct installation of noise filters to reduce high-frequency interference.

Wiring of Output Side of Main Circuit

Instructions for connecting the motor to the driver's U, V, W output terminals with correct phase sequence.

Filter Magnetic Ring

Installation of filter magnetic rings near the driver to suppress common mode interference.

Output Shielded Cable

Using shielded cables for output lines to suppress radio and inductive interference.

Connection of the Grounding Wire

Requirements and methods for proper grounding of the driver for safety and protection.

Connection of Braking Resistor

Instructions for connecting the braking resistor to the P and PB terminals.

Selection of Breaker, Contactor, and Cable

Table providing specifications for selecting breakers, contactors, and main circuit cables.

Control Circuit Wiring

Specifications for input/output signals, communication interfaces, and encoder connections.

Standard Version Control Wiring Diagram

Wiring diagram for the standard version control terminals, illustrating signal connections.

Input and Output Signals Description (GHX Series)

Detailed description of input and output signals for the GHX series driver.

General Version Control Wiring Diagram

Wiring diagram for the general version control terminals, illustrating signal connections.

Input and Output Signals Description (GHXB Series)

Detailed description of input and output signals for the GHXB series driver.

Connector Terminal Arrangement

Diagrams showing the pin arrangements for various connector types (T2, T3, T4, T5).

Definition of Motor Side Encoder Interface

Pin definitions for rectangular connectors used with different encoder types.

Definition of Round YD18K15TS/YD28K15TS Connector Interface

Pin definitions for round connectors used with YD18K15TS/YD28K15TS encoder models.

Control Power Supply Wiring

Guidelines for connecting the 24V DC control power supply, including optocoupler isolation.

Wiring of Relay Output Signal

Schematic diagrams and output standards for the driver's relay output points.

Transistor Output Wiring Precautions

Precautions for transistor output wiring, including load capacity and surge protection.

Wiring of Analog Input Signal

Details on connecting analog input signals (FI, FV) and power interface (FS, FC).

Connection of the Encoder Interface

Defines pin assignments and types for connecting encoder interfaces T5 and T4.

Connection of Serial Communication Port

Details for connecting the RS232 serial communication port (T0) for computer communication.

Manipulator Application

Digital Tube Display (0.4-18.5kW Driver)

Information specific to manipulators used with 0.4 to 18.5kW GH DRIVER models.

Configuration and Key Functions of the Manipulator

Describes the appearance, functional zones, and key operations of the manipulator.

Manipulator Key Function Description

Explains the function of each key on the manipulator panel.

The Operating State of the Driver

Details the four operating states (standby, operating, programming, fault alarm) of the driver.

Use Method of the Manipulator

Introduces the manipulator's use and basic operations, including parameter setting processes.

Modify Parameters with the Manipulator

Provides a flowchart for modifying driver parameters using the manipulator.

Monitor Operating State with the Manipulator

Explains how to monitor driver states, interface states, and fault information.

Configuration and Key Functions (22-315kW Driver)

Information specific to manipulators used with 22 to 315kW GH DRIVER models.

Manipulator LED Indicator Description

Describes the states and meanings of the six LED indicators on the manipulator.

The Operating State of the Driver (22-315kW)

Details the operating states (standby, operating, editing, fault alarm) for 22-315kW drivers.

Test Run

Basic Procedure of Test Run

Outlines the step-by-step process for initial power-on and testing of the driver.

Confirmation of Main Circuit Connection

Verifies correct wiring of the main circuit terminals (R, S, T) and grounding.

Motor and Driver Parameters Confirmation

Confirms initial driver and motor parameters before test run, with necessary modifications.

Loaded Test Run

Guidelines for conducting the test run with a load, including monitoring and adjustments.

Parameter List

Running Monitoring Parameter U1

Lists parameters for monitoring the driver's set speed, output speed, current, and voltage.

Running Monitoring Parameter U2

Lists parameters for monitoring encoder counts, input/output states, and temperature values.

Malfunction State Record Parameter U3

Displays recorded fault codes and their timing for troubleshooting.

Basic Parameter A1

Core operational parameters including parameter level, control mode, and power code.

User Self-Defined Parameter A2

Parameters allowing user customization for control methods, positioning, and communication.

User Self-Defined Parameter A3

Parameters for fine-tuning speed and position control, rigid tapping, and swing functions.

Bn Bus Parameters Group

Parameters related to bus communication settings like Modbus, EtherCAT, CAN, and Mechatrolink.

User Parameters Cn

Parameters for motor control, acceleration/deceleration, and PID loop tuning.

Motor Driving Parameter Dn

Motor-specific parameters including rated values, inductance, and protection settings.

Encoder Parameter En

Parameters for configuring various encoder types, self-learning, and resolution settings.

Fn Function Parameters

Parameters related to positioning modes, gain settings, and swing functions.

Hn Interface Parameter Set

Parameters for configuring multi-function input/output terminals and signal filtering.

Pn Protection Parameter Set

Parameters for various protection functions like overvoltage, undervoltage, and encoder alarms.

Sn System Parameter Set

System-level parameters including passwords, carrier frequency, and version information.

Set Parameter by Function

Analog Speed Control

Configuration of speed control using analog voltage input, including terminal definitions and parameters.

Pulse Speed Control

Configuration of speed control using pulse input signals, including terminal definitions and parameters.

Analog Rigid Tapping

Setup for rigid tapping function using analog voltage input, including terminal definitions and parameters.

Pulse Rigid Tapping / Pulse Position

Configuration for rigid tapping and position control using pulse input signals.

Accurate Stop

Setup and parameters for achieving precise stopping positions using encoder or switch inputs.

Swing

Configuration and parameters for the swing function, including speed limits and gains.

Operation Panel Operation

Instructions on how to use the driver's operation panel for basic control and parameter adjustment.

Modbus Communication Settlement

Configuration parameters for establishing Modbus communication with the driver.

Star-Delta Switch

Details on controlling motorized spindles with Star-Delta switching for high speed and torque.

S Curve

Description and parameters for configuring smooth acceleration/deceleration profiles.

Field Bus Application

Parameters for configuring different field bus types and host computer communication.

DA1, DA2 Analog Output Function

Configuration and parameters for analog voltage outputs DA1 and DA2 for monitoring or control.

Trouble Shooting

List of Fault Alarm and Remedies

Comprehensive table of error codes, possible causes, and countermeasures for driver faults.

Common Fault Analysis

Analysis of common operational issues without alarm codes and their troubleshooting steps.

Alarm Reset Method

Procedures for resetting driver alarms after fault conditions have been resolved.

Maintenance

Prompt

Important safety warnings and general precautions before performing driver maintenance.

Routine Maintenance

Guidelines for regular checks and recording of operational data to ensure optimal performance.

Regular Maintenance

Recommended inspection schedule and tasks to eliminate hidden faults and ensure long-term operation.

Wearing Parts of the Driver

Identification of components with limited service life (fan, capacitors) and replacement criteria.

Driver Storage

Environmental requirements and procedures for storing the driver to prevent component degradation.

Drive Warranty

Information regarding the warranty period and conditions for driver service or repair.

Appendix 1 (Previous Version)

Running Monitoring Parameter U1

Lists parameters for monitoring the driver's set speed, output speed, current, and voltage.

Running Monitoring Parameter U2

Lists parameters for monitoring encoder counts, input/output states, and temperature values.

Malfunction State Record Parameter U3

Displays recorded fault codes and their timing for troubleshooting.

Initialization Parameter A1

Core operational parameters including parameter level, control mode, and power code.

User Self-Defined Parameter A2

Parameters allowing user customization for control methods, positioning, and communication.

User Self-Defined Parameter A3

Parameters for fine-tuning speed and position control, rigid tapping, and swing functions.

User Parameters C1

Parameters for motor direction, speed ring, and position operation settings.

Motor Driving Parameter D1

Motor-specific parameters including rated values, inductance, and protection settings.

Encoder Parameter E1

Parameters for configuring various encoder types, self-learning, and resolution settings.

Protection Parameter P1

Parameters for various protection functions like overvoltage, undervoltage, and encoder alarms.

Communication Parameter T1

Parameters for configuring bus communication settings like Modbus, Ethercat, CAN, and Mechatrolink.

Appendix: List of Motor Code

List of Motor Code

A comprehensive list mapping motor models to their corresponding internal codes.

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