Current Dual-Lite PLD10

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Emergency LED Battery Pack Installation,

Operation, and Service Instructions

CLASS 2 OUTPUT

P/N:93071774

IMPORTANT SAFEGUARDS

When using electrical equipment, basic safety precautions should

always be followed including the following.

READ AND FOLLOW ALL SAFETY

INSTRUCTIONS

Do not join converter connection until installation is complete and AC power is supplied to the emergency driver.

1. This product is for use with an emergency LED lighting load and supplies 10.0 W of constant output power to

LED lamps rated from 20-56 Vdc. Operates emergency LED load in the emergency mode for a minimum

of 90 minutes.

2. Make sure all connections are in accordance with the NEC and any local regulations.

3. To reduce the risk of electric shock, disconnect both normal and emergency power supplies and converter

connector from the emergency driver before servicing.

4. This emergency driver is suitable for factory or ﬁeld installation inside of a suitable lighting ﬁxture.

5. Do not use outdoors. This product is suitable for use in damp locations where the ambient temperature is 0°C

minimum, +55°C maximum. Product is not suitable for heated air outlets and wet or hazardous locations.

6. An unswitched AC power source is required (120-277 VAC, 50/60 Hz).

7. Do not install near gas or electric heaters.

8. Do not attempt to service the battery. A sealed, no-maintenance battery is used that is not ﬁeld replaceable.

Contact Dual-Lite for information on service.

9. The use of accessory equipment not recommended by the manufacturer may cause an unsafe condition.

10. Do not use this product for other than intended use.

11. Servicing should be performed by a qualiﬁed service personnel.

12. Equipment should be mounted in locations and at heights where it will not be subjected to tampering by

unauthorized personnel

SAVE THESE INSTRUCTIONS

WARNING - This product contains chemicals known to the State of California to cause cancer, birth

defects, and/or other reproductive harm. Thoroughly wash hands after installing, cleaning,

or otherwise touching this product.

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant

to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful

interference when the equipment is operated in a commercial environment. This equipment generates,

uses, and can radiate radio frequency energy and, if not installed and used in accordance with the

instruction manual, may cause harmful interference to radio communications. Operation of this equipment

in a residential area is likely to cause harmful interference in which case the user will be required to

correct the interference at his own expense.

CAUTION: DISCONNECT POWER DURING INSTALLATION AND BEFORE SERVICING.

READ ALL INSTRUCTIONS COMPLETELY BEFORE STARTING INSTALLATION.

PLD10

ALBALBEC-1601270035/11/161

4 3

2 1

REV DATE RECORD DESN CHCK

SHT 1

1 SHTS

--- ---

93071774

ILL-EV10 BATT PACK

ALB 05/11/16

ALB 5/11/16

---

ALB 5/11/16

NTS

REV.DRAWING NO.SIZESCALE

PART NO.FINISH:MATERIAL:

This document contains confidential and proprietary information of Dual

Lite. Receipt or possession of this document does not convey any rights to

reproduce or disclose its contents, or to make, use , or sell anything it may

disclose. Reproduction, disclosure, or use of the document or its contents,

without the specific written authorization of Dual Lite, may violate the

intellectual property rights of Dual Lite.

DIMENSIONS IN INCHES

DIMENSIONS IN [ ] IN MM

CONFORMS TO ASME Y14.5M

DO NOT SCALE PRINT

DRAWN BY:

THIRD ANGLE PROJECTION

CHECKED BY:

ENGINEERING:

CATALOG NO.

CRITICAL DIMENSIONS

UNSPECIFIED TOLERANCES: INCHES

X.XX=

0.12

FRACTIONS=

1/32 ANGULAR TOLERANCE=

THIS ILL IS ON INSTRUCTION SHEET 93070924.

SEE UNIT LABEL FOR ADDITIONAL MODEL SPECIFICATIONS

SAVE THESE INSTRUCTIONS FOR USE BY OWNER/OCCUPANT

INSTALLER:

Need help?

Do you have a question about the Current Dual-Lite PLD10 and is the answer not in the manual?

The Dual-Lite PLD10 is an emergency LED battery pack designed for installation, operation, and service in conjunction with LED lighting fixtures. It serves as an emergency LED driver, providing backup power to LED lamps during AC power failures.

Function Description:

The PLD10 operates as an emergency LED driver, supplying constant output power to compatible LED lamps when normal AC power is interrupted. During normal operation, with AC power applied, a red indicator light illuminates, signifying that the internal battery is charging. Upon AC power failure, the PLD10 automatically switches to emergency mode, operating the connected LED load for a minimum of 90 minutes. When AC power is restored, the unit reverts to charging mode. The device also includes a visual indication for unit malfunction: if a "Charger Fault" occurs, the red LED will blink three times with a 3-second pause between each blink group.

This product is suitable for field installation with various LED loads, including LED luminaires and DC voltage-driven LED replacements for fluorescent lamps. To ensure compatibility and proper operation, four key checks must be performed on the luminaire:

Power Output: The LED load's rated power must be greater than or equal to the 10W power output of the PLD10. This prevents damage to the LED load by ensuring it can handle the emergency driver's output.
Forward Voltage (Vf): The forward voltage of the luminaire's LED array must fall within the limits specified for the PLD10. If multiple LED arrays are used, their total forward voltage must be within these limits. This information is typically found in the luminaire's markings, specifications, or directly on the LED arrays. A voltage meter can be used to measure the voltage across the LED array when operating from the AC driver.
Output Current: The output current of the LED driver (into the blue wire) must not exceed 1.6 Amps.
Rated Efficacy: The LED fixture's rated efficacy must be equal to or greater than 65 lumens per watt (lm/w). This ensures the fixture can be mounted at or below the maximum rated mounting height of 28.4 feet.

Additionally, users should estimate emergency egress lighting illumination levels to ensure sufficient light output. This involves:

Finding the efficacy of the LED lighting fixture (available from Design Lights Consortium, Energy Star, or manufacturer specifications).
Calculating lumens in emergency mode by multiplying the fixture's efficacy (lm/w) by the PLD10's output power (10W).
Using these results with industry-standard lighting design tools to calculate anticipated illumination levels in the path of egress.

While the PLD10 is designed for reliable interfacing with a wide range of LED loads meeting the specified criteria, compatibility with all current and future LED systems cannot be guaranteed, and compatibility testing of the end-use system is suggested. Post-installation, egress lighting illumination levels must be measured to confirm compliance with national, state, and local code requirements.

Important Technical Specifications:

Output Power: 10.0 W constant output power.
Output Voltage Range: Designed for LED lamps rated from 20-56 Vdc.
Emergency Operation Duration: Minimum of 90 minutes.
AC Power Source: Requires an unswitched AC power source (120-277 VAC, 50/60 Hz).
Ambient Temperature: Suitable for use in damp locations where the ambient temperature is 0°C minimum to +55°C maximum. Not suitable for heated air outlets or wet/hazardous locations.
Battery: Sealed, no-maintenance battery; not field replaceable.
FCC Compliance: Class A digital device, pursuant to Part 15 of the FCC Rules. Designed to provide reasonable protection against harmful interference in a commercial environment.
Wiring: Emergency driver and AC driver must be fed from the same branch circuit. An unswitched source of power is required for the emergency ballast.

Usage Features:

Installation Flexibility: Suitable for factory or field installation inside a suitable lighting fixture.
Test Switch/Indicator Light: Can be mounted directly to a fixture surface through a 1/2-inch diameter hole or onto a driver channel cover through a 7/8-inch diameter hole. The switch should be visible once the fixture is installed.
Safety: Includes important safeguards such as disconnecting power before servicing and ensuring all connections comply with NEC and local regulations.
Labels: "CAUTION" and "STATUS" labels must be installed in a visible location.
Battery Charging Indication: A red indicator light illuminates when the battery is charging.
Malfunction Indication: The red LED blinks three times with a 3-second pause to indicate a "Charger Fault."
Wiring Diagrams: Provides typical schematics for "Emergency Back-up & AC Driver" and "Emergency Back-up, AC Driver and Step Dimming" configurations.

Maintenance Features:

Routine Checks: Although no routine maintenance is required for functionality, periodic checks are recommended.
1. Monthly Visual Inspection: Visually inspect the charging indicator light monthly to ensure it is illuminated.
2. 30-Day Emergency Operation Test: Test the emergency operation for a minimum of 30 seconds every 30 days by depressing and holding the illuminated test switch button. The LED load should operate at reduced illumination.
3. Annual 90-Minute Discharge Test: Conduct a 90-minute discharge test once a year by turning off the AC circuit breaker at the service panel. The LED load should operate at reduced illumination for at least 90 minutes.
Battery Service: The sealed, no-maintenance battery is not field replaceable. For service information, contact Dual-Lite.
Qualified Personnel: Any servicing indicated by these checks should be performed by qualified service personnel.
Recycling Information: The unit contains rechargeable Ni-Cd batteries that must be recycled or disposed of properly. All steel, aluminum, and thermoplastic parts are recyclable.
Charging Requirements: For short-term testing of the emergency function, the battery must be charged for at least one hour. For long-term discharge tests, the emergency driver must be charged for at least 24 hours.