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Currie tech Izip E3 Zuma - User Manual

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THIS INSTRUCTION BOOKLET CONTAINS
IMPORTANT SAFETY INFORMATION. PLEASE
READ AND KEEP FOR FUTURE REFERENCE.
This manual covers the following brands, models and model numbers:
eZip Trailz: EZ-TRZ-BK, EZ-TRZ-RD-W, EZ-TRZ-BL-W
eZip Skyline: EZ-SKY-SL, EZ-SKY-WH-W
eZip Tri-Ride: EZ-TRIRD-SL
Izip E3 Vibe: IZ-VIBE-BK, IZ-VIBE-RD-W, IZ-VIBE-BK-W, IZ-VIBE-BK-K6, IZ-VIBE-RD-
W-K6
Izip E3 Path: IZ-PATH-GY, IZ-PATH-BL-W, IZ-PATH-M-GY, IZ-PATH-L-GY
Izip E3 Zuma: IZ-ZUMA-BL, IZ-ZUMA-RD-W, IZ-ZUMA-M-BL, IZ-ZUMA-L-BL, IZ-
ZUMA-RD-W
Izip E3 Metro: IZ-MET-GY, IZ-MET-GY-W, IZ-MET-M-GYBL, IZ-MET-L-GYBL, IZ-MET-
GYBL-W
Izip E3 Ultra: IZ-ULT-BK, IZ-ULT-M-BK, IZ-ULT-L-BK, IZ-ULT-BK-W
Izip Compact: IZ-COM-WH
Currie Technologies®
9453 Owensmouth Avenue | Chatsworth, CA 91311
Phone (818) 734-8123 | Fax (818) 734-8199
www.CurrieTech.com
Customer Service (800) 377-4532
Lot number ___________


Table of Contents

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Summary

Index and Terminology

Index of Bicycle Components

Alphabetical listing of bicycle components and their corresponding page numbers.

Terminology Definitions

Definitions of key terms related to electric bicycle power systems and components.

Parts Identification and Tools

Standard and Rack Mounted Bicycle Components

Diagrams identifying components on standard, RTMB, and RMB bicycles.

Folding and Special Series Components

Diagrams identifying components on folding, Enlightened, and Tricruiser models.

Before You Ride

Manual Overview and General Warnings

Understand the manual, general safety advice, and notes for parents.

Frame Sizing and Riding Position

Choosing the correct frame size and adjusting seat height, reach, and handlebars.

Using the Bicycle Rack

Bicycle Rack Safety and Attachment

Safety guidelines for luggage carriers, including weight limits and secure attachment hardware.

Pre-Ride Safety Checklist

Bicycle System Checks

Check brakes, wheels, tires, steering, chain, bearings, pedals, derailleurs, frame, and accessories.

Motor and Battery System Checks

Verify motor drive, throttle, and battery pack are mounted and functioning properly.

Bicycle Safety Equipment

Helmet Usage and Importance

Advises wearing a properly fitting helmet at all times for rider safety.

Reflector Installation and Function

Explains the importance and installation of front, rear, wheel, and pedal reflectors.

Riding Safely Guidelines

General Riding Rules and Intersection Safety

Obey traffic laws, ride predictably, and exercise caution at intersections.

Riding in Different Conditions and Techniques

Riding in Wet Weather and at Night

Precautions for wet weather and night riding, emphasizing visibility and reduced speed.

Pedaling, Hill, and Cornering Techniques

Guidance on efficient pedaling, climbing hills, and safe cornering techniques.

Riding Rules for Children

Advice for children, including helmet use, obeying traffic laws, and adult supervision.

Gears Operation

Derailleur Systems and Principles

Explains derailleur gears, operating principles, and recommended gear combinations.

Hand Grip Shifter Usage

Instructions on how to use Grip Shift™ shifters for changing gears.

Bicycle Care and Maintenance

Basic Bicycle Maintenance Procedures

Procedures to maintain the hybrid electric bicycle for years of enjoyable riding.

Bicycle Storage and Security

Bicycle and Battery Storage Guidelines

Guidelines for storing the bicycle and batteries to prevent damage and maintain capacity.

Bicycle Security Measures

Steps to prepare for and prevent bicycle theft, including recording serial numbers.

Electronic Components Overview

Battery Gauge and Indicator Functions

Explains battery gauge LEDs, throttle indicators, and control box functions.

Electric System Operation Modes

PAS+, PAS, and TMM System Operation

Instructions for powering on and controlling assist levels for PAS+, PAS, and TMM systems.

PAS;TAG System Operation

PAS and TAG Mode Control

How to adjust assist levels in PAS mode and operate in throttle-only TAG mode.

Bicycle Throttles

Throttle Types and Usage (TAG, PAS)

How to use TAG and PAS throttles, including the mode selection switch.

Battery Care and Information

General Battery Care and Storage

Maximizing battery lifespan through proper charging, handling, and long-term storage.

Battery Care FAQ

Addresses battery break-in, charging temperature, and battery lifespan questions.

Charger and Battery Components

Smart Charger Operation and FCC Instructions

How to use the Smart Charger, charging times, and FCC compliance information.

Charger Usage Instructions

SLA and Li-Ion Charger Usage

Step-by-step guides for using SLA and Li-Ion battery chargers, including voltage selection.

Main Power Switches

Standard and Three-Position Power Switches

Details locations and operation of standard and three-position power switches.

Additional Power Controls and Fuses

Handlebar Buttons, Two-Position Switches, and Key Locks

Describes handlebar controls, two-position switches, key locks, and fuse locations.

Wiring Diagrams

Wiring Diagram: Via Mezza (TAG) and RMB (2008)

Wiring diagrams for Via Mezza (TAG) and RMB (2008) bicycle systems.

Wiring Diagrams (Continued)

Wiring Diagram: RMB (2009+) and TMM Bicycles

Wiring diagrams for RMB (2009+) and TMM bicycle systems.

Wiring Diagrams (Continued)

Wiring Diagram: RTMB (2009) and RMB (2010+ Hub Motor)

Wiring diagrams for RTMB (2009) and RMB (2010+ Hub Motor) systems.

Wiring Diagrams and Bicycle Assembly

Wiring Diagram: RTMB (2010+ Hub Motor)

Wiring diagram for RTMB (2010+ Hub Motor) systems.

Bicycle Assembly Getting Started

Steps for unpacking, inspecting, and preparing bicycle parts for assembly.

Handlebars and Stem Installation

Stem and Handlebars (Quill-type)

Instructions for installing and adjusting standard quill-type stems and handlebars.

Stem and Handlebars (Threadless)

Instructions for installing and adjusting threadless/aheadset stems and handlebars.

Shifters and Forks

Bicycle Shifter Installation

Instructions for tightening shifter clamp bolts and ensuring proper operation.

Bicycle Fork Types and Service

Describes rigid and suspension forks, and advises professional service for suspension forks.

Seat, Pedals, and Crankset

Seat and Seat Post Adjustment

Adjusting seat height, angle, and distance from handlebars for rider comfort.

Pedals and Crank Set Installation

Guidance on installing pedals, ensuring correct threading and tightness.

Quick Release Mechanisms

Quick Release Lever Usage

Understanding and applying correct quick release techniques for wheels and components.

Quick Release Seat Post Clamp

How to use and adjust quick release levers for seatpost height adjustment safely.

Front Wheel Installation

Front Wheel Quick Release Installation

Step-by-step guide for installing a front wheel with a quick release skewer.

Wheel Installation Methods

Front Wheel Bolt-on Installation

Instructions for installing a front wheel using bolt-on axle nuts securely.

Rear Wheel Bolt-on Installation

Instructions for installing a rear wheel using bolt-on axle nuts securely.

Bicycle Brakes System

Brake Lever Setup and Adjustment

Steps for setting up brake levers, ensuring proper cable housing insertion and alignment.

Linear-Pull Brakes

Linear-Pull Brake Setup and Adjustment

Detailed instructions for setting up linear-pull brakes, adjusting shoe protrusion and cable.

Brake Checks and Adjustments

Linear-Pull Brake Setup Continued

Further steps for linear-pull brakes, including toe-in adjustment and lever testing.

Checking Brake Functionality

Ensuring brakes are not binding, pads are correctly aligned, and stopping power is adequate.

Disc Brakes (Tektro)

Tektro Disc Brake Setup and Adjustment

Instructions for installing and adjusting Tektro disc brakes, centering caliper and pads.

Disc Brakes (Avid BB7)

Avid BB7 Disc Brake Setup and Adjustment

Step-by-step guide for setting up Avid BB7 disc brakes, adjusting pad clearance and modulation.

Derailleur Systems Explained

Derailleur Inspection and Readjustment

Inspect and readjust front and rear derailleurs for smooth gear shifting.

Rear Derailleur Adjustment

How to adjust the High and Low limit screws and cable tension for the rear derailleur.

Front Derailleur Adjustment

Steps for adjusting the front derailleur, chain alignment, and cable tension.

Bicycle Accessories

Saddle Bag and Fender Installation

Instructions for installing saddle bags and front/rear fenders using provided hardware.

Final Checks and Maintenance

Final Bicycle Checks

Perform final checks on adjustments, tire pressure, security of components, and accessories.

Maintenance Schedules

Routine Lubrication Schedule

Provides a schedule for lubricating various bicycle components based on frequency.

Service Checklist Schedule

Checklist for pre-ride, after-ride, weekly, monthly, and yearly service tasks.

Detailed Maintenance: Wheels and Tires

Wheel and Tire Inspection

Inspect wheels for dirt, trueness, spokes, hub bearings, axle nuts, and quick releases.

Tire Inspection and Inflation

Check tire tread, bead seating, valves, and inflate to recommended pressure.

Tire Repair and Hubs

How to Fix a Flat Tire

Step-by-step guide for repairing a flat tire, including tube removal, patching, and remounting.

Hub Bearing Adjustment

Instructions for adjusting hub bearings to eliminate play and ensure smooth rotation.

Handlebars and Stem

Stem Installation and Adjustment

Guidance on installing and adjusting the stem, including minimum insertion marks.

Handlebar Installation and Positioning

Instructions for installing handlebars and finding a comfortable riding position.

Shifters and Cables

Grip Shifter Installation

Step-by-step guide for installing and adjusting Grip Shift™ shifters.

Cables and Cable Housing Maintenance

Importance of checking cables and housing for wear, kinks, and proper seating.

Headset and Seatpost

Headset Inspection and Adjustment

How to inspect headset bearings for looseness or binding and perform adjustments.

Saddle and Seat Post Inspection

Check seat fixing and binder bolt tightness, and ensure minimum insertion mark is visible.

Drivetrain Components

Pedal Inspection and Installation

Inspect pedals for tightness, bearing condition, and security. Ensure correct installation.

Crankset and Bottom Bracket

Pedal Lubrication and Adjustment

Guidelines for lubricating and adjusting pedal bearings, noting disassembly complexity.

Crank Set Inspection and Maintenance

Inspect crank set for tightness, bottom bracket bearings, and chainring condition.

Crankset Procedures

Bottom Bracket Lubrication and Adjustment

Adjusting bottom bracket play and procedures for disassembly and cleaning.

Standard Crank Removal

Procedure for removing standard bicycle cranks using a specialized tool.

Chain Maintenance

Chain Inspection and Lubrication

Keeping the chain clean, rust-free, and lubricated for longevity and efficient shifting.

Chain Adjustment and Replacement

Adjusting chain tension on single-speed bikes and replacing chain links on derailleur bikes.

Drive Chain and Freewheel

Currie Drive Chain Tension Adjustment

Steps for adjusting the drive chain tension on Currie drive systems.

Freewheel Inspection and Lubrication

Inspect the freewheel for cleanliness, lubrication, and potential wear or damage.

Reflectors

Bicycle Reflector Importance and Maintenance

Ensuring reflectors are securely fitted, clean, and undamaged for safety and legal compliance.

Troubleshooting Common Problems

Brake, Steering, and Wheel Troubleshooting

Addresses issues like ineffective brakes, squealing, wobbling wheels, and steering inaccuracies.

Powertrain and Electrical Troubleshooting

Troubleshoots issues with motors, batteries, throttles, and electrical systems.

How Bicycle Components Work

How Bicycle Brakes Work

Explains brake function, lever operation, progressive modulation, and weight transfer.

Bicycle Shifting Explained

Purpose of Gears and Drivetrain Shifting

Explains why gears are important and how derailleur systems operate.

Shifting Techniques and Gear Selection

Guidance on shifting front/rear derailleurs and selecting appropriate gears for conditions.

Tires, Tubes, and Suspension

Tire Types, Inflation, and Valves

Information on tire designs, inflation, and the function of Schraeder and Presta valves.

Bicycle Suspension Systems Overview

General information on suspension systems and the need for qualified specialist service.

Bicycle Torque Values

Component Torque Specifications

Recommended torque values for various bicycle components to ensure secure assembly.

Purchase Record and Warranty

Purchase Record Card Information

Card for recording purchase details and retaining sales receipt for warranty claims.

Currie tech Izip E3 Zuma Specifications

General IconGeneral
BrandCurrie tech
ModelIzip E3 Zuma
CategoryBicycle
LanguageEnglish

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