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Cushman HAULER 1200X EFI 2019 User Manual

Cushman HAULER 1200X EFI 2019
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OWNER’S MANUAL
HAULER 1200X EFI
666002 - A
ISSUED DECEMBER 2018

Table of Contents

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Cushman HAULER 1200X EFI 2019 Specifications

General IconGeneral
BrandCushman
ModelHAULER 1200X EFI 2019
CategoryOffroad Vehicle
LanguageEnglish

Summary

INTRODUCTION

MANUFACTURER'S INTENDED USE

Specifies the intended off-road use of the vehicle.

WARRANTY AND REGISTRATION

Details vehicle warranty coverage and registration process.

EXHAUST EMISSIONS

Information on engine emissions compliance and regulations.

BATTERY PROLONGED STORAGE

Guidelines for storing the vehicle battery for extended periods.

BATTERY DISPOSAL

Proper procedures for disposing of vehicle batteries.

VEHICLE IDENTIFICATION NUMBERS

Location and importance of VIN and serial numbers for parts ordering.

REPAIR AND PARTS MANUALS

How to obtain repair and parts manuals.

SAFETY LABELS

Operation (P/N 651654)

Key operational safety labels located around the steering wheel.

Operation (P/N 608529) (If equipped with card holder)

Safety labels on the steering wheel for card holder equipped models.

Negative Ground Label (P/N 28203G01)

Safety label regarding battery negative ground.

Engine Warning CE (P/N 74093G01)

Safety warning label for engine operation.

Governor Warning (P/N 608527)

Warning label related to governor tampering.

Governor Warning CE (P/N 608822)

CE version warning label for governor.

Bed Latch Warning CE (P/N 74099G01)

Safety warning for the truck bed latch.

Load Bed (P/N 74821G01)

Safety label detailing load limits and safe operation of the bed.

Pinch Warning (P/N 651671)

Safety warning about pinch hazards, especially with rear seating.

Rear-Facing Seat / Load Deck Warning (P/N 651665)

Safety instructions for rear-facing seats and load decks.

SAFETY

MAXIMUM CARGO LOAD / MAXIMUM WEIGHT CAPACITY

Critical limits for safe vehicle loading and weight.

TIRE PRESSURE

Importance of correct tire inflation for safe handling.

OPERATOR SAFETY

General principles for safe vehicle operation.

Unauthorized Operation

Restrictions on who can operate the vehicle.

Operating without Instruction

Risks and requirements for proper operator training.

Alcohol or Drugs

Dangers of operating under the influence of alcohol or drugs.

Passenger

Safety requirements for passengers.

Before Operating

Essential checks and procedures before starting operation.

Load Operation

Safe loading practices and weight distribution.

Fuel Handling Guidelines

Precautions for safely handling gasoline.

Carbon Monoxide Exposure

Risks of carbon monoxide poisoning and symptoms.

Driving in Reverse

Safe procedures for operating in reverse.

Driving a Damaged Vehicle

Warning against operating a damaged vehicle.

Driving at Maximum Speeds

Risks associated with high-speed operation.

Driving on Pavement

Handling characteristics on paved surfaces.

Driving on Public Roads

Prohibition and risks of operating on public roads.

Turning

Safe techniques for making turns.

Driving Uphill

Proper methods for ascending slopes.

Driving Downhill

Safe techniques for descending slopes.

Stalling on a Hill

Procedures for handling engine stalls on inclines.

Tires

Importance of proper tires for safe handling.

Slippery Terrain

Operation techniques for slippery surfaces.

HOT EXHAUST SYSTEMS

Warnings about hot exhaust components and fire risks.

VEHICLE LIFTING

Safe procedures for lifting the vehicle for service.

VEHICLE MODIFICATION

Risks and warranty implications of modifying the vehicle.

MAINTENANCE SAFETY

Crucial safety rules for performing maintenance.

FEATURES AND CONTROLS

KEY SWITCH

Two-position switch for vehicle power and accessories.

HEADLIGHT SWITCH

Two-position switch to control headlights.

ELECTRIC BED LIFT SWITCH (IF EQUIPPED)

Controls the electric bed lift function.

FUEL GAUGE WITH LOW OIL PRESSURE INDICATOR (IF EQUIPPED)

Displays fuel level and warns of low oil pressure.

HORN

Activates the vehicle's horn.

CUP HOLDER

Provides space for beverages.

12V OUTLET (IF EQUIPPED)

Auxiliary power source for 12V accessories.

USB PORT (IF EQUIPPED)

Provides charging for electronic devices via USB.

STEERING WHEEL

Controls the direction of vehicle travel.

TURN SIGNAL (IF EQUIPPED)

Activates vehicle turn signals.

BRAKE PEDALS

Controls vehicle braking and parking brake.

ACCELERATOR PEDAL

Controls vehicle speed and acceleration.

DIRECTION SELECTOR

Selects forward, reverse, or neutral for the vehicle.

CHOKE

Not applicable due to EFI.

EFI MALFUNCTION INDICATOR LIGHT (MIL)

Indicates engine electronic fuel injection system faults.

SEAT BOTTOM

Provides seating for two occupants and access to components.

GLOVE BOX / STORAGE COMPARTMENTS

Offers storage space for small items.

FUEL TANK CAP

Secures the fuel tank to prevent spills and contamination.

CANOPY TOP AND WINDSHIELD

Provides limited protection from elements.

TRUCK BED

Area for carrying cargo.

FLIP SEAT/LOAD DECK (IF EQUIPPED)

Converts from passenger seat to cargo bed.

OPERATION

BEFORE INITIAL USE

Steps to prepare the vehicle for its first operation.

PRE-RIDE INSPECTION

Essential checks to ensure safe vehicle operation before each use.

ENGINE BREAK-IN

Procedures for breaking in the engine for optimal performance.

CVT BELT BREAK-IN

Guidelines for breaking in the CVT belt.

FUEL

Information on proper fuel handling, storage, and type.

STARTING AND STOPPING THE ENGINE

Safe procedures for starting and shutting down the engine.

ACCELERATING

Guidelines for safely increasing vehicle speed.

BRAKING

Procedures and safety considerations for stopping the vehicle.

DRIVING PROCEDURE

General steps for operating the vehicle.

COASTING

Safety precautions when allowing the vehicle to coast.

DRIVING WITH A PASSENGER

Safety guidelines for carrying passengers.

SLIPPERY SURFACES

Operation techniques for slippery surfaces.

DRIVING UPHILL

Proper methods for ascending slopes.

TRAVERSING HILLSIDES

Precautions for driving across slopes.

DRIVING DOWNHILL

Safe techniques for descending slopes.

STALLING ON A HILL

Procedures for handling engine stalls on inclines.

DRIVING IN REVERSE

Safety tips for operating the vehicle in reverse.

PARKING THE VEHICLE

Procedures for safely parking the vehicle.

BATTERY

Information on the vehicle's battery system.

HAULING CARGO

Guidelines for safely loading and transporting cargo.

FLIP SEAT/ LOAD DECK OPERATION (IF EQUIPPED)

How to use the convertible seat/load deck feature.

TRUCK BED OPERATION

Instructions for using the truck bed.

DUMPING THE TRUCK BED

Safe procedures for emptying the truck bed.

TOWING

Guidelines and weight limits for towing.

WINCH

WINCH SAFETY

Essential safety precautions for winch operation.

WINCH OPERATION

Step-by-step instructions for using the winch.

WINCH CABLE CARE

Proper maintenance and inspection of the winch cable.

SHOCK LOADING

Understanding and avoiding practices that stress the winch cable.

WINCH MAINTENANCE SAFETY

Safety guidelines for maintaining the winch.

VEHICLE MAINTENANCE

MAINTENANCE SAFETY

Crucial safety rules for performing maintenance.

SCHEDULED MAINTENANCE

Overview of routine maintenance tasks and intervals.

SCHEDULED MAINTENANCE CHART

Detailed table of maintenance tasks, intervals, and pages.

Initial Service Requirements

Specific maintenance needed for the initial service interval.

Severe Use Conditions

Identifies conditions requiring more frequent service.

RECOMMENDED LUBRICANTS AND FLUIDS

Specifies correct lubricants and fluids for maintenance.

REPLACEMENT OF MAINTENANCE ITEMS

Information on where to purchase replacement parts.

LIFTING THE VEHICLE

Safe procedures for lifting the vehicle for service.

VEHICLE CLEANING AND CARE

Proper methods for cleaning and maintaining the vehicle's appearance.

TIRES

Information on tire maintenance, pressure, and replacement.

Tire Pressure

Correct tire inflation for safe operation and terrain.

Tire Repair

Procedures for repairing tire damage.

Tire Replacement

When and how to replace tires.

WHEELS

Information on wheel maintenance and removal/installation.

Wheel Removal

Steps to safely remove vehicle wheels.

Wheel Installation

Steps to safely install vehicle wheels.

LIGHTS

Maintenance and replacement of vehicle lighting.

Halogen Headlight Bulb Replacement

Procedure for replacing halogen headlight bulbs.

LED Headlight Assembly Replacement

Procedure for replacing LED headlight assemblies.

Taillight

How to replace taillight bulbs.

FUSE REPLACEMENT

Steps to replace blown fuses.

FOUR CYCLE ENGINE

Details about the vehicle's engine.

CHECK THE OIL LEVEL

Critical procedure for monitoring engine oil level.

CHANGE THE ENGINE OIL

Steps for performing an engine oil change.

Change the Oil Filter

Procedure for replacing the engine oil filter.

Refill Oil

Instructions for refilling engine oil after a change.

STARTER/GENERATOR BELT

Information on checking and adjusting the starter/generator belt.

Adjusting the Belt

Steps to properly tension the starter/generator belt.

AIR INTAKE AND COOLING FINS

Maintenance of the engine's air intake and cooling system.

REAR AXLE

Information regarding the rear axle oil level.

Checking the Axle Oil Level

How to check and maintain rear axle oil.

AIR FILTER

Inspection and maintenance of the air filter.

LUBRICATION

General lubrication points and procedures.

SPARK PLUG

Inspection, replacement, and gap setting for spark plugs.

MALFUNCTION INDICATOR LIGHT (MIL)

Understanding and reading engine diagnostic codes.

BRAKES

Information and testing procedures for the brake system.

Periodic Brake Test

How to perform a periodic test of the brake system.

BATTERY

Information about the vehicle's sealed battery.

Battery Cleaning

Procedures for cleaning battery terminals.

Battery Charging

Safe methods for charging the vehicle battery.

Discharged Battery

Actions to take for a discharged battery.

Battery Disposal

Guidelines for disposing of used batteries.

Battery Storage

Proper procedures for storing the battery.

TRANSPORTING THE VEHICLE

Safety and procedures for transporting the vehicle.

Hauling the Vehicle

How to load and secure the vehicle for transport.

Towing the Vehicle

Guidelines for towing the vehicle with another vehicle.

VEHICLE STORAGE

Preparations for storing the vehicle long-term.

Remove from Storage

Procedures for preparing a stored vehicle for use.

SPECIFICATIONS

HAULER 1200X - VEHICLE SPECIFICATIONS

Detailed technical specifications of the Hauler 1200X.

APPENDIX A

DECLARATION OF CONFORMITY

Document stating compliance with relevant directives and standards.

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