Cushman HAULER PRO 2014 User Manual

Cushman HAULER PRO 2014

140 pages

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TECHNICIAN’S REPAIR AND SERVICE MANUAL

72V Electric Powered Utility Vehicle

634756

ISSUED MAY 2014

Table of Contents

Default Chapter5
- General5
- General Operation5
- Maintenance6
- Ventilation6
- Table of Contents7
General Information and Routine Maintenance15
- Serial Number Label Location15
- Transporting Vehicle15
  - Towing15
  - Hauling15
- Servicing the Electric Vehicle15
- Routine Maintenance16
- Rear Axle16
- Brakes16
- Tires16
  - Recommended Tire Pressures16
- Light Bulb Replacement16
- Vehicle Cleaning and Care17
- Vehicle Care Products17
- Sun Top and Windshield17
- Hardware18
Safety19
- Notices, Cautions, Warnings and Dangers19
- Important Safety Warning19
- Modifications to Vehicle19
- General Maintenance19
- Before Servicing the Vehicle20
  - Additional Warnings Specific to Electrical System20
- Battery Removal and Installation21
- Lifting the Vehicle22
Body25
- General25
- Body Component Replacement25
- Painting30
Wheels and Tires31
- Wheel and Tire Service31
  - Tire Repair31
  - Wheel Installation32
Front Suspension and Steering33
- Maintenance34
- Front Suspension37
- Steering42
Electronic Speed Control53
- Speed Sensor53
- Controller53
- Controller Replacement53
- Solenoid Replacement54
Motor57
- General57
  - Motor Replacement57
  - Motor Tests58
Batteries and Charging59
- Safety59
- Battery59
- Battery Maintenance60
- Fault Diagnosis63
  - Hydrometer64
  - Using a Hydrometer64
Electrical System67
- Electrical System68
- Electrical System69
- Awg to Metric Conversions70
- Main Harness70
  - Power Supply70
- Voltage Test for Batteries70
- Accessory Wiring72
- Faulty Wire Replacement72
- Headlight Replacement72
- Taillight Replacement73
- Fault Diagnosis74
Brakes79
- Brake System Overview79
- Fault Diagnosis Flowchart81
- Fault Diagnosis Table83
- Fault Diagnosis and Inspection84
- Maintenance and Repairs90
Optional Front Hydraulic Brakes99
- System Description99
- Master Cylinder Replacement99
  - Remove Master Cylinder99
  - Install Master Cylinder99
- Brake Master Cylinder Fluid100
  - Flush Hydraulic Brake System100
  - Check Brake Fluid100
- Routine Maintenance100
- Replacement of Wear Items100
- Bleeding Brakes101
  - General Information about Bleeding Brakes101
  - Brake Bleeding Procedure102
Battery Charger103
- Charger Description103
- Portable Charger Option103
Rear Suspension105
- General105
- Shock Absorber Removal105
- Shock Absorber Installation105
- Rear Spring Removal105
- Rear Spring Installation106
- Rear Axle Assembly Removal106
- Rear Axle Assembly Installation106
Rear Axle109
- Rear Axle Maintenance109
  - Checking the Lubricant Level109
- Rear Axle Disassembly109
Weather Protection115
- Sun Top and Windshield115
  - Transporting Vehicle115
- Sun Top115
  - Rear Support Installation115
  - Front Struts115
- Split Windshield117
- Full Windshield118
Handheld Diagnostics119
- How to Use the Handheld Programmer119
Troubleshooting125
- Electrical System125
  - Basic Electrical Power System Troubleshooting125
  - Basic Electrical Troubleshooting for Accessories125
- Suspension and Steering126
General Specifications129
- Vehicle Dimensions130
- Incline and Turning Clearance131
- General Specifications132
Periodic Service Schedule133
Appendix A135
- Delta-Q User's Guide135
- General Specifications139

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Cushman HAULER PRO 2014 Specifications

General

Brand	Cushman
Model	HAULER PRO 2014
Category	Offroad Vehicle
Language	English

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