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Cushman 1600XD 4X4 - User Manual

Cushman 1600XD 4X4
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OWNER’S MANUAL
1600XD 4X4
25045G-GB (Rev.0)
RJL 100 May 2012

Table of Contents

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Summary

ENGINE

3 C100 LWU-E010 CYLINDER BLOCK GROUP

Details the components of the engine's cylinder block assembly.

3 C100 LWU-E020 OIL PAN GROUP

Lists parts for the engine oil pan assembly.

3 C100 LW-E030 CYLINDER HEAD COVER GROUP

Covers the engine's cylinder head cover and associated parts.

3 C100 A-E040 GEAR CASE GROUP

Details components for the engine gear case assembly.

3 C100 A-E050 MAIN BEARING CASE GROUP

Explains the main bearing case assembly.

3 C100 A-E080 VALVE ROCKER ARM GROUP

Lists parts for the engine valve rocker arm assembly.

3 C093 LW-E090 CYLINDER HEAD COVER GROUP

Covers another cylinder head cover assembly for the engine.

3 C100 A-E100 CAMSHAFT GROUP

Details components of the engine camshaft assembly.

3 C100 A-E110 PISTON & CRANKSHAFT GROUP

Explains the engine piston and crankshaft assembly.

3 C100 LWU-E110 PISTON & CRANKSHAFT GROUP

Details piston and crankshaft components for the engine.

3 C100 LWU-E120 FLYWHEEL GROUP

Lists parts for the engine flywheel assembly.

3 C100 LWU-E130 NOZZLE HOLDER GROUP

Covers the engine nozzle holder assembly.

3 C100 LWU-E140 FUEL CAMSHAFT GROUP

Details the engine fuel camshaft assembly.

3 C100 A-E150 SPEED CONTROL LEVER GROUP

Explains the engine speed control lever assembly.

3 C100 LW-C-E160 ENGINE STOP LEVER GROUP

Lists components for the engine stop lever assembly.

3 C100 A-E170 GOVERNOR GROUP

Covers the engine governor assembly and its parts.

3 C100 LWU-E190 WATER HOSE GROUP

Details the engine water hose assembly.

3 C100 LWU-E200 ALTERNATOR GROUP

Explains the engine alternator assembly.

3 C100 LWU-E220 MANIFOLD GROUP

Lists parts for the engine manifold assembly.

FRONT AXLE

U1-T230 A BEVEL PINION SHAFT GROUP

Details the bevel pinion shaft assembly for the front axle.

U1-U0550 A Front Axle Group

Covers the components of the front axle assembly.

TRANSMISSION

U1-T100 A TRANSMISSION CASE GROUP

Explains the transmission case assembly and its parts.

U1-U0100 A TRANSMISSION GROUP

Details the overall transmission assembly.

U1-T110 A DRIVE SHAFT GROUP

Lists components for the drive shaft assembly.

U1-T120 A SHIFT SHAFT GROUP

Covers the shift shaft assembly and its parts.

U1-T130 A SPRIAL BEVEL GEAR GROUP

Explains the spiral bevel gear assembly.

U1-T140 A REAR WHEEL DRIVING SHAFT GROUP

Details the rear wheel driving shaft assembly.

U1-T150 A FRONT WHEEL DRIVE SHAFT GROUP

Covers the front wheel drive shaft assembly.

U1-T160 A FRONT DRIVE FORK GROUP

Explains the front drive fork assembly.

U1-T170 A SHIFT FORK GROUP

Lists parts for the shift fork assembly.

U1-T180 A REAR AXLE CASE GROUP

Details the rear axle case assembly.

U1-T190 A REAR DIFF SYSTEM GROUP

Covers the rear differential system assembly.

U1-T200 A REAR DIFF FORK GROUP

Explains the rear differential fork assembly.

U1-T210 A FRONT AXLE CASE GROUP

Lists components of the front axle case assembly.

U1-T220 A FRONT DIFF SYSTEM GROUP

Details the front differential system assembly.

U1-U0230 A Front Axle Drive Group

Covers the front axle drive assembly.

U1-U0235 A Rear Differential Group

Explains the rear differential assembly.

U1-U0240 A Rear Axle Drive Group

Lists parts for the rear axle drive assembly.

CHASSIS

U3-U0200 A Structure Group

Details the vehicle's main structure and mounting points.

U1-U0210 A Guard Group

Covers the vehicle's guard assembly.

U3-U0220 A ROPS GROUP

Explains the Roll-Over Protection System (ROPS) assembly.

U1-U0250 A ENGINE MOUNTING GROUP

Lists components for engine mounting.

U1-U0260 A LEVER GROUP

Details the lever and linkage systems.

U1-U0270 A Accelerator Pedal Group

Covers the accelerator pedal assembly.

U1-U0284 A CVT Group, DC(STD)

Explains the Continuously Variable Transmission (CVT) assembly.

U3-U0287 A CLUTCH COVER GROUP

Details the clutch cover assembly.

U1-U0290 A Wheel & Tire Group(WORK)

Covers the work wheel and tire assembly.

U1-U0400 A Front Break Group

Explains the front brake assembly.

U1-U0410 A Rear Break Group

Details the rear brake assembly.

U1-U0420 A BRAKE PEDAL GROUP

Covers the brake pedal assembly.

U1-U0430 A PACKING BACKE GROUP

Explains the packing brake group.

U1-U0500 A Front Suspension Group(STD)

Lists components of the front suspension.

U1-U0510 A Rear Suspension Group(STD)

Details the rear suspension assembly.

U1-U0522 A Steering Group

Covers the steering system components.

U1-U0700 A Fuel System Group

Explains the fuel system assembly.

U1-U0710 A Intake System Group

Details the intake system components.

U3-U0720 A Exhaust System Group(STD)

Covers the exhaust system assembly.

U1-U0730 A RADIATOR GROUP

Lists parts of the radiator assembly.

U1-U0800 A IP GROUP(KIOTI)

Explains the Instrument Panel (IP) group from KIOTI.

U1-U0802 A IP Group

Details the Instrument Panel (IP) group.

U3-U0811 A Seat Group(With SUS)

Covers the seat assembly with suspension.

U3-U0858 A Label Group(1600 XD-EU)

Lists labels specific to the 1600XD-EU model.

U3-U0900 A Molding Group(STD)

Details the molding and body panel components.

U1-U0922 A Deck Group(STD-BLACK)

Covers the standard black deck assembly.

U3-U0990 A MIRROR GROUP(STD)

Explains the standard mirror assembly.

U3-U1020 A FRONT HITCH GROUP(EEC)- STD

Details the standard front hitch assembly (EEC).

U3-U1110 A SWING DRAWBAR GROUP(EEC)- STD

Covers the standard swing drawbar assembly (EEC).

U1-U1670 A PARKING LOCK BUZZER GROUP

Explains the parking lock buzzer assembly.

U1-U1680 A NUMBER PLATE GROUP (STD)

Details the standard number plate assembly.

U3-U1750 A ALARM SYSTEM BACKUP, GROUP(STD)

Covers the standard alarm system backup.

U1-U3950 A HAND THROTTLE GROUP-OPT

Explains the optional hand throttle assembly.

U1-U5030 A WINCH GROUP

Details the winch assembly.

U1-U5080 A SUSP DUST SHIELD GROUP-OPT

Covers the optional suspension dust shield.

ELECTRICAL

U1-U0600 A ELECTRICAL SYSTEM 1 GROUP

Details the first electrical system components.

U1-U0610 A ELECTRICAL SYSTEM 2 GROUP

Covers the second electrical system.

U1-U0620 A ELECTRICAL SYSTEM 2 GROUP

Lists components for electrical system 2.

U1-U0630 A Battery Group

Explains the battery assembly.

U1-U0640 A HEAD LIGHT GROUP

Details the headlight assembly.

U1-U3933 A WIPER GROUP

Covers the wiper system components.

U1-U3936 A WIPER GROUP

Explains another wiper system.

OPTION

U1-U0820 A HEAD REST GROUP

Details the head rest assembly.

U1-U0913 A HOOD GROUP

Covers the hood assembly.

U3-U0980 A OPTIONAL LAMP GROUP(EU)

Explains optional lamps for the EU market.

U1-U1000 A Gas Spring GROUP

Details the gas spring assembly.

U1-U3291 A Wheel & Tire Group(OPT-Mud)

Covers the optional mud tire and wheel assembly.

U1-U3292 A Wheel & Tire Group(OPT-Turf)

Explains the optional turf tire and wheel assembly.

U1-U3830 A REAR SCREEN GROUP

Details the rear screen assembly.

U3-U3931 A SAFTY GLASS GROUP

Covers the safety glass assembly.

U3-U3932 A WIND SHIELD GROUP

Explains the wind shield assembly.

U1-U3940 A HYDRAULIC SYSTEM GROUP (1)-OPT

Details hydraulic system components (part 1).

U1-U3941 A HYDRAULIC SYSTEM GROUP (2)-OPT

Covers hydraulic system components (part 2).

U1-U3960 A SKID PLATE GROUP

Explains the skid plate assembly.

U1-U3970 A CANOPY GROUP-OPT

Details the optional canopy assembly.

U3-U5650 A WORKING LAMP 2 GROUP(OPTION)

Covers the second working lamp option.

U1-U5660 A WORKING LAMP GROUP(OPTION)

Explains the working lamp option.

U1-U5920 A DECK EXTENSION GROUP(OPTION)

Details the optional deck extension assembly.

Summary

ENGINE

3 C100 LWU-E010 CYLINDER BLOCK GROUP

Details the components of the engine's cylinder block assembly.

3 C100 LWU-E020 OIL PAN GROUP

Lists parts for the engine oil pan assembly.

3 C100 LW-E030 CYLINDER HEAD COVER GROUP

Covers the engine's cylinder head cover and associated parts.

3 C100 A-E040 GEAR CASE GROUP

Details components for the engine gear case assembly.

3 C100 A-E050 MAIN BEARING CASE GROUP

Explains the main bearing case assembly.

3 C100 A-E080 VALVE ROCKER ARM GROUP

Lists parts for the engine valve rocker arm assembly.

3 C093 LW-E090 CYLINDER HEAD COVER GROUP

Covers another cylinder head cover assembly for the engine.

3 C100 A-E100 CAMSHAFT GROUP

Details components of the engine camshaft assembly.

3 C100 A-E110 PISTON & CRANKSHAFT GROUP

Explains the engine piston and crankshaft assembly.

3 C100 LWU-E110 PISTON & CRANKSHAFT GROUP

Details piston and crankshaft components for the engine.

3 C100 LWU-E120 FLYWHEEL GROUP

Lists parts for the engine flywheel assembly.

3 C100 LWU-E130 NOZZLE HOLDER GROUP

Covers the engine nozzle holder assembly.

3 C100 LWU-E140 FUEL CAMSHAFT GROUP

Details the engine fuel camshaft assembly.

3 C100 A-E150 SPEED CONTROL LEVER GROUP

Explains the engine speed control lever assembly.

3 C100 LW-C-E160 ENGINE STOP LEVER GROUP

Lists components for the engine stop lever assembly.

3 C100 A-E170 GOVERNOR GROUP

Covers the engine governor assembly and its parts.

3 C100 LWU-E190 WATER HOSE GROUP

Details the engine water hose assembly.

3 C100 LWU-E200 ALTERNATOR GROUP

Explains the engine alternator assembly.

3 C100 LWU-E220 MANIFOLD GROUP

Lists parts for the engine manifold assembly.

FRONT AXLE

U1-T230 A BEVEL PINION SHAFT GROUP

Details the bevel pinion shaft assembly for the front axle.

U1-U0550 A Front Axle Group

Covers the components of the front axle assembly.

TRANSMISSION

U1-T100 A TRANSMISSION CASE GROUP

Explains the transmission case assembly and its parts.

U1-U0100 A TRANSMISSION GROUP

Details the overall transmission assembly.

U1-T110 A DRIVE SHAFT GROUP

Lists components for the drive shaft assembly.

U1-T120 A SHIFT SHAFT GROUP

Covers the shift shaft assembly and its parts.

U1-T130 A SPRIAL BEVEL GEAR GROUP

Explains the spiral bevel gear assembly.

U1-T140 A REAR WHEEL DRIVING SHAFT GROUP

Details the rear wheel driving shaft assembly.

U1-T150 A FRONT WHEEL DRIVE SHAFT GROUP

Covers the front wheel drive shaft assembly.

U1-T160 A FRONT DRIVE FORK GROUP

Explains the front drive fork assembly.

U1-T170 A SHIFT FORK GROUP

Lists parts for the shift fork assembly.

U1-T180 A REAR AXLE CASE GROUP

Details the rear axle case assembly.

U1-T190 A REAR DIFF SYSTEM GROUP

Covers the rear differential system assembly.

U1-T200 A REAR DIFF FORK GROUP

Explains the rear differential fork assembly.

U1-T210 A FRONT AXLE CASE GROUP

Lists components of the front axle case assembly.

U1-T220 A FRONT DIFF SYSTEM GROUP

Details the front differential system assembly.

U1-U0230 A Front Axle Drive Group

Covers the front axle drive assembly.

U1-U0235 A Rear Differential Group

Explains the rear differential assembly.

U1-U0240 A Rear Axle Drive Group

Lists parts for the rear axle drive assembly.

CHASSIS

U3-U0200 A Structure Group

Details the vehicle's main structure and mounting points.

U1-U0210 A Guard Group

Covers the vehicle's guard assembly.

U3-U0220 A ROPS GROUP

Explains the Roll-Over Protection System (ROPS) assembly.

U1-U0250 A ENGINE MOUNTING GROUP

Lists components for engine mounting.

U1-U0260 A LEVER GROUP

Details the lever and linkage systems.

U1-U0270 A Accelerator Pedal Group

Covers the accelerator pedal assembly.

U1-U0284 A CVT Group, DC(STD)

Explains the Continuously Variable Transmission (CVT) assembly.

U3-U0287 A CLUTCH COVER GROUP

Details the clutch cover assembly.

U1-U0290 A Wheel & Tire Group(WORK)

Covers the work wheel and tire assembly.

U1-U0400 A Front Break Group

Explains the front brake assembly.

U1-U0410 A Rear Break Group

Details the rear brake assembly.

U1-U0420 A BRAKE PEDAL GROUP

Covers the brake pedal assembly.

U1-U0430 A PACKING BACKE GROUP

Explains the packing brake group.

U1-U0500 A Front Suspension Group(STD)

Lists components of the front suspension.

U1-U0510 A Rear Suspension Group(STD)

Details the rear suspension assembly.

U1-U0522 A Steering Group

Covers the steering system components.

U1-U0700 A Fuel System Group

Explains the fuel system assembly.

U1-U0710 A Intake System Group

Details the intake system components.

U3-U0720 A Exhaust System Group(STD)

Covers the exhaust system assembly.

U1-U0730 A RADIATOR GROUP

Lists parts of the radiator assembly.

U1-U0800 A IP GROUP(KIOTI)

Explains the Instrument Panel (IP) group from KIOTI.

U1-U0802 A IP Group

Details the Instrument Panel (IP) group.

U3-U0811 A Seat Group(With SUS)

Covers the seat assembly with suspension.

U3-U0858 A Label Group(1600 XD-EU)

Lists labels specific to the 1600XD-EU model.

U3-U0900 A Molding Group(STD)

Details the molding and body panel components.

U1-U0922 A Deck Group(STD-BLACK)

Covers the standard black deck assembly.

U3-U0990 A MIRROR GROUP(STD)

Explains the standard mirror assembly.

U3-U1020 A FRONT HITCH GROUP(EEC)- STD

Details the standard front hitch assembly (EEC).

U3-U1110 A SWING DRAWBAR GROUP(EEC)- STD

Covers the standard swing drawbar assembly (EEC).

U1-U1670 A PARKING LOCK BUZZER GROUP

Explains the parking lock buzzer assembly.

U1-U1680 A NUMBER PLATE GROUP (STD)

Details the standard number plate assembly.

U3-U1750 A ALARM SYSTEM BACKUP, GROUP(STD)

Covers the standard alarm system backup.

U1-U3950 A HAND THROTTLE GROUP-OPT

Explains the optional hand throttle assembly.

U1-U5030 A WINCH GROUP

Details the winch assembly.

U1-U5080 A SUSP DUST SHIELD GROUP-OPT

Covers the optional suspension dust shield.

ELECTRICAL

U1-U0600 A ELECTRICAL SYSTEM 1 GROUP

Details the first electrical system components.

U1-U0610 A ELECTRICAL SYSTEM 2 GROUP

Covers the second electrical system.

U1-U0620 A ELECTRICAL SYSTEM 2 GROUP

Lists components for electrical system 2.

U1-U0630 A Battery Group

Explains the battery assembly.

U1-U0640 A HEAD LIGHT GROUP

Details the headlight assembly.

U1-U3933 A WIPER GROUP

Covers the wiper system components.

U1-U3936 A WIPER GROUP

Explains another wiper system.

OPTION

U1-U0820 A HEAD REST GROUP

Details the head rest assembly.

U1-U0913 A HOOD GROUP

Covers the hood assembly.

U3-U0980 A OPTIONAL LAMP GROUP(EU)

Explains optional lamps for the EU market.

U1-U1000 A Gas Spring GROUP

Details the gas spring assembly.

U1-U3291 A Wheel & Tire Group(OPT-Mud)

Covers the optional mud tire and wheel assembly.

U1-U3292 A Wheel & Tire Group(OPT-Turf)

Explains the optional turf tire and wheel assembly.

U1-U3830 A REAR SCREEN GROUP

Details the rear screen assembly.

U3-U3931 A SAFTY GLASS GROUP

Covers the safety glass assembly.

U3-U3932 A WIND SHIELD GROUP

Explains the wind shield assembly.

U1-U3940 A HYDRAULIC SYSTEM GROUP (1)-OPT

Details hydraulic system components (part 1).

U1-U3941 A HYDRAULIC SYSTEM GROUP (2)-OPT

Covers hydraulic system components (part 2).

U1-U3960 A SKID PLATE GROUP

Explains the skid plate assembly.

U1-U3970 A CANOPY GROUP-OPT

Details the optional canopy assembly.

U3-U5650 A WORKING LAMP 2 GROUP(OPTION)

Covers the second working lamp option.

U1-U5660 A WORKING LAMP GROUP(OPTION)

Explains the working lamp option.

U1-U5920 A DECK EXTENSION GROUP(OPTION)

Details the optional deck extension assembly.

Cushman 1600XD 4X4 Specifications

General IconGeneral
BrandCushman
Model1600XD 4X4
CategoryOffroad Vehicle
LanguageEnglish

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