EasyManua.ls Logo

Custom Crimp D205M Series - User Manual

Custom Crimp D205M Series
25 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
1
Innovating SMART Hose Assembly Solutions Since 1979
D205M SERIES HYDRAULIC CRIMPERS
OPERATORS MANUAL
Question and Answer IconNeed help?

Do you have a question about the Custom Crimp D205M Series and is the answer not in the manual?

Summary

SAFETY PRECAUTIONS

General Safety Guidelines

Essential safety precautions for operating the crimper, including reading instructions, avoiding pinch points, and wearing eye protection.

COMPONENT PARTS & TECHNICAL DATA

D205 M Technical Specifications

Detailed specifications for the D205M crimper, including hydraulic capacity, power, size, and weight.

D200 Tooling Options

Visual overview and identification of standard and double angle tooling for the D200 series.

FEATURES

Key D205 M Features

Highlights of the D205M crimper, such as adjustable micrometer, automatic shutoff, coupling stop, and removable pusher.

INITIAL SET UP

Preparing the Crimper for Use

Step-by-step guide for setting up the crimper, including mounting, electrical checks, and oil level verification.

CRIMPING WITH STANDARD DIES

Standard Die Crimping Setup

Steps for setting up the crimper with standard dies, including pressure plate insertion, die selection, and lubrication.

Performing Standard Die Crimps

Instructions for setting the micrometer, initiating the crimp cycle, and verifying the final crimp diameter.

CRIMPING WITH DOUBLE ANGLE DIES

Double Angle Die Crimping Setup

Procedures for preparing the crimper with double angle dies, including replacing the pressure plate and lubricating parts.

Double Angle Die Crimping Process

Steps for crimping with double angle dies, from inserting the fitting to checking the final diameter.

CALIBRATION CHECK PROCEDURE

Performing Calibration Checks

Guide on how to check and recalibrate the crimper for accurate performance, focusing on ram extension and pump pressure build-up time.

D200 SERIES DIE OPTIONS

Die Selection and Identification

Information on standard and double angle die series, including size codes, bore ranges, and color options for identification.

REPLACEMENT ACCESSORIES

Available Accessories and Parts

Listing of available replacement accessories, such as micrometers, coupling stops, lubricant, and tooling kits, with part numbers.

TROUBLESHOOTING

Crimper Not Running Issues

Solutions for problems where the crimper does not operate, covering circuit breakers, wall outlets, and switch checks.

Crimp Diameter Problems

Troubleshooting steps for incorrect crimp diameters, including micrometer settings, die selection, and lubrication.

Die Sticking Issues

Advice for resolving issues where dies stick in the compression ring, focusing on lubrication.

D200 SERIES DIE PARTS BREAKDOWN

D200 Series Die Components

Detailed breakdown of components for D200 series dies, including die rings, die fingers, screws, and springs.

D200 DOUBLE ANGLE DIE PARTS BREAKDOWN

D200 Double Angle Die Components

Component list for D200 double angle dies, covering die rings, die fingers, springs, and screws.

D205;D206 CRIMPER ASSEMBLY PARTS BREAKDOWN

D205;D206 Assembly Components

Breakdown of parts for the main D205/D206 crimper assembly, including base, rods, bolts, and hoses.

MICRO MOUNT ASSEMBLY PARTS BREAKDOWN

Micro Mount Assembly Components

Components constituting the Micro Mount Assembly, such as plates, braces, and brackets, with fasteners.

D205 COUPLING STOP ASSEMBLY PARTS BREAKDOWN

D205 Coupling Stop Components

Parts list for the D205 Coupling Stop Assembly, including stop arms, rods, knobs, and nuts.

D205 HEAD ASSEMBLY PARTS BREAKDOWN

D205 Head Assembly Components

Detailed breakdown of the D205 Head Assembly components, including base, flange, cylinder, and micrometer parts.

80 TON CYLINDER ASSEMBLY PARTS BREAKDOWN

80 Ton Cylinder Assembly Components

Component breakdown for the 80 Ton Cylinder Assembly, listing parts like the cap, ram, O-rings, and body.

PUMP ASSEMBLY PARTS BREAKDOWN

Pump Assembly Components

Components of the Pump Assembly, including the reservoir, motor, seals, and electrical enclosure.

PUMP SUB-ASSEMBLY PARTS BREAKDOWN

Pump Sub-Assembly Components

Breakdown of parts for the 1 HP/2 HP Pump Sub-Assembly, detailing covers, gaskets, plates, and pistons.

WARRANTY STATEMENT

Custom Crimp Warranty Terms

Outlines the one-year warranty for Custom Crimp products, covering defects and repair/replacement procedures.

CONTACT INFORMATION

How to Reach Custom Crimp

Provides contact details, website, sales, and support email addresses for Custom Crimp.

Custom Crimp D205M Series Specifications

General IconGeneral
BrandCustom Crimp
ModelD205M Series
CategoryCrimp tool
LanguageEnglish

Related product manuals