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Assembly
Part Check items
Nominal Standard value Limit for
Correction Remarks
value for assembly use
Magnetic
Operating voltage V - 16 -
switch
Holding voltage V - 8 -
Pinion stroke - 15
+1.0 or less
Starter Gap between pinion and ring gear - 3~5
Unload speed(24V, 70A or less) rpm
-
4,000 or more
-
Perform-
Load torque(390A or less) kg•m
1.5(2060rpm or more)
ance
Constrained torque(750A or less) kg•m
- 3.3 or more
Pre-
Electric heater Control resistor, air heater Replace if short
device
plug
Battery terminal
Replace if corroded or rusted
Pole plate, separator, cell, etc. Correct if damaged
Electrolyte for muddiness Replace if muddied
Battery
Specific gravity of electrolyte(at 20C after recharging)
1240~1260
10.8 or more
Adjust specific gravity
Capacity(20 hrs rate) 24-65B2
Terminal voltage 12.6 or more
0.8 or more
Recharge
Height of electrolyte level
Specified level
Replenish distilled water if low
Running-in the engine
Refer to SUPPLEMENT “Running-in”
Retighten head bolt after running in
Compression pressure of cylinder (kg/cm
2
)
28 or more
24~28
24 or more
Correct At 20C, 200 rpm
Compression pressure differences of
L10% or less
each cyl.
against average
Correct
At 20C, 200 rpm
Oil pressure (kg/cm
2
) 3~4.5
Test of output
240(305 ps or more)
Test of fuel consumption volume 110% or less
Values for brand-new engine
Idling speed rpm 450~500 Adjust
are regarded as 100%
Correct or replace if excessively
worn or damaged
Temp. converting coefficient(based on 20C
every additional + 1C : -0.0007
every additional -1C : +0.0007
Inspetion at completion
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