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Daewoo DE12T User Manual

Daewoo DE12T
188 pages
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FOREWORD
This manual is designed to serve as a reference for DAEWOO Heavy Industries & Machinery Ltd's
(here after DAEWOO’s) customers and distributors who wish to gain basic product knowledge on
DAEWOO's DE12T, DE12TI, DE12TIA and DE12TIS diesel engines.
These economical and high-performance diesel engines (6 cylinders, 4 strokes, in-line type) have been
so designed and manufactured to be used for the industrial application. They meet all the requirements
such as low noise, fuel economy, high engine speed and durability.
To maintain the engine in optimum condition and retain maximum performance for a long time,
CORRECT OPERATION and PROPER MAINTENANCE are essential.
In this manual, the following symbols are used to indicate the type of service operations to be performed.
Removal Adjustment
Installation Cleaning
Disassembly Pay close attention-Important
Reassembly Tighten to specified torque
Align the marks Use special tools of manufacturer's
Directional Indication Lubricate with oil
Inspection Lubricate with grease
Measurement
During engine maintenance, please observe following instructions to prevent environmental damage;
Take old oil to an old oil disposal point only.
Ensure without fail that oil will not get into the sea or rivers and canals or the ground.
Treat undiluted anti-corrosion agents, antifreeze agents, filter element and cartridges as special waste.
The regulations of the relevant local authorities are to be observed for the disposal of spent coolants
and special waste.
If you have any question or recommendation in connection with this manual, please do not hesitate to
contact our head office, dealers or authorized service shops near by your location for any services.
For the last, the content of this maintenance instruction may be changed without notice for some
quality improvement. Thank you.
DAEWOO Heavy Industries & Machinery LTD.
Feb. 2005

Table of Contents

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Daewoo DE12T Specifications

General IconGeneral
BrandDaewoo
ModelDE12T
CategoryEngine
LanguageEnglish

Summary

Safety Regulations & Engine Specifications

General Notes

Provides general information and emphasizes the importance of proper training and thinking while working.

Regulations Designed to Prevent Accidents

Details safety regulations for commissioning, starting, operation, maintenance, and repair work.

Regulations Designed to Prevent Damage to Engine and Premature Wear

Outlines rules to prevent engine damage and premature wear, including using genuine parts and proper maintenance.

Regulations Designed to Prevent Pollution

Specifies regulations for preventing pollution from engine oil, filter cartridges, fuel filters, and coolant.

Notes on Safety in Handling Used Engine Oil

Provides precautions for handling used engine oil and emphasizes proper disposal to protect water supplies.

General Repair Instructions

Lists general instructions and precautions to be followed before and during repair operations.

Engine Specification

Details technical specifications for DE12T, DE12TI/A, and DE12TIS engine models.

Engine Assembly Views

Illustrates the engine assembly with views of longitudinal, cross-sections, and various assembly components.

Technical Information

Engine Model and Serial Number

Explains how to identify the engine model and serial number for warranty and parts ordering.

Engine Type

Describes the engine type, including OMEGA combustion bowl, cylinder block, and crankshaft construction.

Engine Timing

Illustrates the engine timing mechanism driven by a gear train.

Valves

Explains how overhead valves are actuated via camshaft, push rods, and rocker arms.

Lubrication System

Details the engine's lubrication system, including engine oil and oil filter.

Fuel System

Describes the fuel system components and requirements, including fuel filter and fuel selection.

Cooling System

Explains the liquid-cooling system, coolant pressure cap, and cooling water.

Fan Belt

Provides information on V-belts and poly belts, including tensioning and replacement.

Air Cleaner

Details the maintenance and replacement of the air cleaner element.

Intercooler

Describes the intercooler's function and importance of maintaining intake air systems.

Valve Clearance Adjust Procedure

Provides the procedure for adjusting valve clearance when the engine is cold.

Cylinder Compression Pressure

Explains how to measure cylinder compression pressure using a special tool.

Injection Nozzle

Details the inspection of injection nozzles, including pressure and atomizing state.

Fuel Injection Nozzle

Covers checking the fuel injection nozzle housing, sealing, and testing the fuel injection pump.

Battery

Provides instructions for inspecting battery condition, leakage, and electrolyte level.

Air Removal of Fuel System

Explains how to bleed air from the fuel system, especially after installation or filter changes.

Fuel Supply Pump

Recommends cleaning the fuel strainer during engine oil replacement.

Turbocharger

Details the turbocharger's requirements, maintenance, and cleaning procedures.

Starting Motor

Provides guidance on cleaning and greasing starter motor parts during engine maintenance.

Electrical Equipment

Covers starting procedures in winter, alternator, and starting motor details.

Diagnosis and Remedy

Summarizes probable causes and remedies for common engine failures like starting impossible, overheating, etc.

Engine Inspection

Outlines engine inspection procedures, including stopping the engine and general inspection cycles.

Disassembly and Reassembly of Major Components

Disassembly Procedures

Details the step-by-step process for disassembling engine components like cooling water, engine oil, fuel filter, etc.

Inspection and Measurement Procedures

Covers checks for cylinder block, cylinder head, valves, bearings, pistons, and other engine parts.

Reassembly Procedures

Outlines the steps for reassembling engine parts, including crankshaft, cylinder head, injection pump, and related systems.

Commissioning and Operation

Preparation

Covers preparation steps for initial commissioning, including checking fluid levels and cleanliness.

Breaking-In

Details the procedure for breaking in a new engine, including operation during the first 50 hours.

Inspections After Starting

Describes essential checks after starting the engine, focusing on oil pressure and cooling water temperature.

Operation in Winter Time

Provides precautions for operating the engine in winter, focusing on cooling water and lubricating oil.

Tuning the Engine

Explains the purpose and components involved in engine tune-up to restore performance.

Maintenance and Care

Periodical Inspection and Maintenance

Emphasizes the importance of regular inspection, adjustment, and maintenance for trouble-free engine performance.

Lubrication System

Covers exchanging lubrication oil, checking oil level, and replacing the oil filter cartridge.

Adjustment of Valve Clearance

Provides general information and the method for adjusting valve clearance.

Replacement of Fuel Filter

Details the procedure for replacing the fuel filter and notes on tightening the filter.

Fuel System Checks

Covers fuel system checks, contamination, priming, bleeding, and injection pump/nozzle maintenance.

Maintenance of Major Components

Fuel Injection Pump

Covers general information, injection pump details, fuel feed pump, injection nozzle, and troubleshooting.

Cooling System

Explains the cooling system general information, specifications, water pump, thermostat, and troubleshooting.

Lubricating System

Details the lubricating system, including general descriptions, oil pump, oil filter, and diagnostics.

Turbocharger

Covers turbocharger specifications, operating principles, construction, precautions, and diagnostics.

Air Intake System

Provides instructions for air intake system maintenance, filter element changes, and cleaning.

V-belts

Covers changing, checking, testing, and measuring tension of V-belts.

Special Tool List

Appendix

Appendix Details

Includes tightening torque specifications for major parts, injection system, standard bolts, and maintenance specifications.

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