EasyManua.ls Logo

Daewoo G424E User Manual

Daewoo G424E
88 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Service Manual
G420E/G424E Tier LP Engine
Lift Trucks
G15S-2, G18S-2, G20SC-2
GC15S-2, GC18S-2, GC20SC-2
With G420E Tier LP Engine
G20E-3, G25E-3, G30E-3, G32E-3
GC20E-3, GC25E-3, GC30E-3, GC32E-3
with G424E Tier LP Engine
SB4136E00
Jun. 2004

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Daewoo G424E and is the answer not in the manual?

Daewoo G424E Specifications

General IconGeneral
BrandDaewoo
ModelG424E
CategoryEngine
LanguageEnglish

Summary

Important Safety Information

LPG Fuel System Components

LPG Fuel Supply and Tanks

Details on LPG composition, fuel tanks, and installation for industrial use.

LPG Fuel Tank Components

Identifies and describes the various parts of an LPG fuel tank.

Engine Specifications

Engine Serial Number Identification

Information on identifying engine serial numbers and key specifications for G420E/G424E.

G420E Engine Specifications

Detailed specifications for the G420E engine, including general, electrical, and fuel systems.

MI-04 LPG System Operational Overview

MI-04 System Components and Function

Covers fuel filter, lock-off, regulator/converter, mixer, throttle, FTV, and sensors.

N-2001 Regulator Theory of Operation

Detailed explanation of how the N-2001 regulator/converter functions to supply fuel.

MI-04 Electronic Throttle Control

Details the electronic control of the throttle valve for optimized engine performance.

MI-04 SECM Functionality

Overview of SECM for fuel management, load/speed, and ignition control.

MI-04 Maintenance Schedule

General Maintenance Checks

Covers checks for fuel leaks, fluid leaks, vacuum lines, and electrical systems.

Component Service and Testing

Includes spark plug replacement, fuel filter replacement, and lock-off/valve testing.

System Inspection Procedures

Procedures for inspecting fuel trim valve, mixer, and TMAP sensor.

MI-04 LP Basic Troubleshooting

Engine Start and Running Issues

Troubleshooting steps for engine not starting, running continuously, or stalling.

Performance and Idle Problems

Diagnosing rough idle, high idle, poor acceleration, and high-speed performance issues.

MI-04 Advanced Diagnostics

Reading and Clearing Fault Codes

Methods for retrieving, displaying, and clearing diagnostic fault codes.

Fault List Definitions and Actions

Definitions of faults, actions taken by SECM, and descriptions of fault types.

Diagnostic Fault Codes Table

Table of Diagnostic Fault Codes (DFCs) with probable faults, actions, and corrective checks.

MI-04 Electrical Connections

Wiring Diagram and Pinouts

Schematic of system connections and detailed SECM connector pinout information.

Component Resistance Checks

Sensor Resistance Values

Expected resistance ranges for TMAP, TPS, ECT, and O2 sensors.

N2001 Regulator/Converter Service

Removal, Installation, and Hose Connections

Procedures and diagrams for removing, installing, and connecting hoses for the N2001 regulator.

N2001 Regulator Disassembly

Step-by-step instructions for disassembling the N2001 regulator for service.

N-CA55-500TR Mixer Service

N-CA55-500TR Mixer Removal Steps

Step-by-step instructions for removing the N-CA55-500TR mixer assembly.

N-CA55-500TR Disassembly and Service

Detailed steps for disassembling the N-CA55-500TR mixer for cleaning and service.

Installing the Mixer/Throttle Assembly

Procedure for mounting the mixer and throttle assembly to the engine.

Test and Adjustments

N2001 Regulator/Converter Testing

Procedures for testing the N2001 regulator/converter, including primary and secondary stage tests.

Ignition Timing Adjustment

Steps for adjusting the mechanical alignment of the distributor for ignition timing.

Idle Mixture Adjustment

Procedure for adjusting idle mixture using service tool software and FTV duty cycle.

Service Tool Kit

Service Tool Components

Lists essential service tools including USB-CAN converter, software, and extension cable.

Related product manuals