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Daewoo G30E-3 User Manual

Daewoo G30E-3
205 pages
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Operation &
Maintenance Manual
LIFT TRUCKS
D20S-3, D25S-3, D30S-3, D33S-3
G20E-3, G25E-3, G30E-3
GC20E-3, GC25E-3, GC30E-3
G20P-3, G25P-3, G30P-3, G33P-3
GC20P-3, GC25P-3, GC30P-3
D32S-3 (6,500lb@24"L.C.)
G32E-3 (6,500lb@24"L.C.)
G32P-3 (6,500lb@24"L.C.)
GC32E-3 (6,500lb@24"L.C.)
GC32P-3 (6,500lb@24"L.C.)
SB2302E06

Table of Contents

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Daewoo G30E-3 Specifications

General IconGeneral
Number of Cylinders3
Engine ModelG30E-3
Compression Ratio22:1
Fuel SystemDirect Injection
Starting SystemElectric Starter
Cooling SystemWater-cooled
Engine Type Descriptiondiesel
Lubrication SystemForced Lubrication

Summary

Foreword

Literature Information

Guidelines for manual storage, content, and design changes.

Safety

Important Safety Information

Fundamental safety rules, precautions, and hazard identification.

Warning Signs and Labels

Identification and understanding of safety signage on the equipment.

Parking brake

Proper use and importance of the parking brake.

General Hazard Information

General safety practices to prevent accidents and hazards.

Operation Information

Essential information for safe and efficient lift truck operation.

Maintenance Information

Guidelines for safe maintenance and repair procedures.

Operator Restraint System(If Equipped)

Proper use and importance of the operator restraint system for safety.

Avoiding Lift Truck Tipover

Understanding lift truck stability and factors that cause tipover.

Safety Rules

Key operational safety rules for forklift truck users.

How to Survive in a Tipover

Procedures and actions to take during a tipover incident.

General Section

Specifications

Detailed technical data for various models, including dimensions and performance.

Noise and Vibration

Measurement data for noise levels and vibration.

Capacity Chart

Load capacity charts for different models and mast configurations.

Serial Number

Guidance on locating and recording the lift truck's serial numbers.

Operator's Warning and Identification Plate

Explanation of safety plates and abbreviations for mast types.

Operation Section

Operator's Station and Monitoring Systems

Overview of the instrument panel, gauges, and indicator lights.

Lift Truck Controls

Explanation of all controls, including pedals, levers, and switches.

Refueling

Safe procedures for refueling gasoline, diesel, and LP-Gas engines.

Before Starting the Engine

Detailed pre-operation checks and walk-around inspection procedures.

Starting the Engine

Step-by-step instructions for starting different engine types.

Dual Fuel System (If G424 Dual Fuel Engine Equipped)

Procedures for switching between gasoline and LP-Gas fuel.

Dual Fuel System (G424E Engine Only)

Specific procedures for the G424E engine dual fuel system.

Lift Truck Operation

Guide to driving, maneuvering, and operating the lift truck safely.

G424E/G430E Electronic Controlled LP Engines (If Equipped)

General description of the MI-04 electronic engine control system.

Advanced Diagnostics

Information on system fault codes and diagnostic procedures.

Table a. MI-04 Diagnostic Fault Codes (Flash Codes)

List of MI-04 diagnostic fault codes and their corrective actions.

Auto Shift Controller ASC-100 (If Equipped)

Details on the automatic shifting system and its adjustments.

Operating Techniques

Practical methods for load handling, traveling, and turning.

Parking the Lift Truck

Correct procedures for parking the lift truck safely.

Lift Fork Adjustment

Instructions for adjusting the fork spread and securing forks.

Storage Information

Guidelines for preparing and storing the lift truck.

Transportation Hints

Precautions for transporting the lift truck.

Towing Information

Safe procedures for towing a disabled lift truck.

Maintenance Section

Inspection, Maintenance and Repair of Lift Truck Forks

Procedures for inspecting, maintaining, and repairing fork components.

Tire Inflation Information

Information on tire types, pressures, and inflation procedures.

Torque Specifications

Torque values for various fasteners and components.

Cooling System Specifications

Details on coolant types, mixture ratios, and system maintenance.

Fuel Specifications

Recommended fuel types and specifications for diesel, gasoline, and LP-Gas.

Lubricant Information

Recommendations for engine oil, hydraulic oil, and grease.

Maintenance Intervals

A detailed schedule of maintenance tasks by service hours or time intervals.

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