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ZF 6S-850 GEARBOX
Removal and installation, gearbox CF65/75/85 series
4-2
Installing the entire gearbox
1. Before positioning the gearbox, one gear
should be engaged in order to allow the
input shaft to slide into the clutch plate
during installation. Also, grease the input
shaft sparingly with the specified grease.
2. Fit the thrust bearing.
3. Use the jack to move the gearbox towards
the engine and install the attachment bolts
around the gearbox.
4. Install the clutch servo and tighten the
attachment bolts.
5. Fit the exhaust pipe between the engine
brake and the silencer.
6. Fit the drive flange.
7. Fit the shift control.
8. Fit the cable harness and tachometer
connection.
9. Connect the negative terminal of the
battery.
10. Inspect the shift control.
11. Check the oil level after the gearbox has
been installed.
12. If a gearbox of a different type is mounted,
or a gearbox with a different reduction, this
should be reported. If the correct data are
present, they can be input into the VIC
using DAVIE XD.
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