3
ZF 8/9/16S-109 GEARBOX
Removal and installation, gearbox CF65/75/85 series
4-2
Installing the entire gearbox
1. Before positioning the gearbox, one gear
should be engaged in order to allow the
input shaft to slide into the clutch plate
during installation. Also grease the input
shaft sparingly with the specified grease.
See “Technical data”.
2. Fit the exhaust pipe between the engine
brake and the silencer (depending on the
vehicle type).
3. Fit the selector rod and torque rod.
4. Fit the air pipes.
5. Fit the gearbox connectors and the
tachometer connection.
6. Fit the clutch servo.
7. Fit the prop shaft flange to the gearbox.
Tighten the attachment bolts to the
specified torque. See “Technical data”.
8. Connect the negative terminal of the
battery.
9. Check the oil level after installing the
gearbox.
10. Inspect the shift control. See “Inspection
and adjustment”.
11. If a gearbox of a different type is mounted,
or a gearbox with a different reduction, this
should be reported. If the correct data are
present, they can be input into the VIC
using DAVIE XD.
ᓻ 0111
6
https://www.truck-manuals.net/
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