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CF65/75/85 series Removal and installation, gearbox
ZF 8/9/16S-109 GEARBOX
4-3
4.2 REMOVAL AND INSTALLATION, DRIVE FLANGE
Removing the drive flange
1. Detach the prop shaft from the flange and
secure it.
2. Hold the drive flange in place with special
tool (DAF No. 0484977).
3. Remove the bolts and lock plate from the
drive flange.
4. Remove the O-ring.
Recommendation: measure and note the
distance from flange to shaft. The same
distance must be observed when the flange
is reinstalled. Then the flange will be fitted
far enough on the shaft.
5. Pull the flange from the shaft with a
commercially available puller.
Installing the drive flange
1. Lightly oil the oil seal in the bearing cover.
2. Heat the drive flange to 70_C. Slide the
flange as far as possible onto the output
shaft. With the locking plate and two
standard bolts, pull the flange further onto
the shaft. Check the position of the flange,
comparing it with the above-mentioned
measurement in point 5. Remove the
locking plate and bolts.
3. Press the new O-ring into the slot between
the shaft and flange.
4. Hold the drive flange in place with special
tool (DAF No. 0484977).
Note:
For the new gearboxes the attachment bolts
are no longer locked with a locking plate,
but with self-locking screw thread in the
output shaft.
When the drive flange is removed during
overhaul, the bolts must always be
locked afterwards with a locking plate.
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V300357
ᓻ 0111
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https://www.truck-manuals.net/
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