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Daikin McQuay AWS190BDS VFD - User Manual

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Installation Manual IM 1167
Pathfinder
®
Air Cooled Chillers
Group: Chillers
Part Number:
IM 1167
REV
00
Date: December, 2012
© 2012 McQuay International
Model AWS-B (Rev 0B)
Standard, High, & Premium Efficiencies
Includes models with VFD and models with Remote Evaporator
170 to 550 tons • 600 to 1930 kW • R-134a • 60Hz

Questions and Answers

Summary

Installation Manual

Hazard Identification

DANGER Warning

Crucial warnings for situations that could cause death or serious injury.

WARNING Warning

Warnings for potentially hazardous situations leading to property damage or severe injury.

CAUTION Warning

Cautions for potentially hazardous situations resulting in personal injury or equipment damage.

Introduction

Unit Inspection Upon Receipt

Guidelines for inspecting the unit upon arrival and reporting shipping damage.

Installation and Startup

Handling Safety Warnings

Safety warnings related to handling the unit, including sharp edges and coil surfaces.

Clearance Requirements

Minimum clearances needed for unit operation, airflow, and maintenance access.

Refrigerant Diagram - Standard Efficiency

Schematic of refrigerant flow for standard efficiency AWS models, showing one circuit.

Restricted Air Flow Management

Features and considerations for managing restricted airflow to the chiller unit.

Chilled Water Piping Design

Recommendations for designing chilled water piping systems, including minimum requirements.

Flow Switch Requirements

Requirement for a flow switch in the chilled water system to ensure adequate water flow and prevent freeze-up.

Electrical Connections

Guidelines for making electrical connections in accordance with local and national codes.

Handling and Lifting Safety

Critical safety instructions for proper lifting and handling to prevent damage and injury.

Refrigerant Diagram - High;Premium Efficiency

Schematic of refrigerant flow for high/premium AWS models with economizer, showing one circuit.

Chilled Water Pump Control

Information on controlling the chilled water pumps via the chiller's microprocessor for optimal operation.

Glycol Solutions for Freeze Protection

Calculations and considerations for using glycol solutions for freeze protection.

Unit Location Requirements

Guidelines for selecting an appropriate outdoor location for the chiller unit.

Evaporator Freeze Protection

Methods and considerations for protecting the evaporator from freezing, including glycol use and immersion heaters.

Physical Data - Non-VFD Models

Physical Data - VFD Models

Lifting & Mounting Weights (I-P Units)

Lifting & Mounting Weights (SI Units)

Isolator Locations and Kit Numbers

Electrical Data

Field Wiring Requirements

Requirements for field wiring, emphasizing compliance with codes and specifications.

Wiring Diagram

Field Wiring Diagram

Diagram illustrating the field wiring connections for the chiller unit.

Field Wiring Diagram (Continued)

Continuation of the field wiring diagram, showing communication interface details.

Multipoint Electrical Data - Non-VFD

Multipoint Field Wiring Data - Non-VFD

Terminal Amps - Single;Multi-Point (non-VFD)

Single-point Electrical Data - Non-VFD

Single-point Field Wiring Data - Non-VFD

Multipoint Electrical Data - VFD Models

Terminal Amps - Single;Multi-Point (VFD)

Single-point Electrical Data - VFD

Single-point Field Wiring Data - VFD

Pressure Drop Data

Evaporator Pressure Drop - 170;190 Standard

Evaporator pressure drop curves for AWS 170/190 Standard Efficiency models.

Evaporator Pressure Drop - 200;225 Standard & 230;250 High

Evaporator pressure drop curves for AWS 200/225 Standard and 230/250 High Efficiency models.

Evaporator Pressure Drop - 280;300 High Efficiency

Evaporator pressure drop curves for AWS 280/300 High Efficiency models.

Evaporator Pressure Drop - 350;375 Standard & 330-410 High

Evaporator pressure drop curves for AWS 350/375 Standard and 330/350/390/410 High Efficiency models.

Evaporator Pressure Drop - 240;265 Premium

Evaporator pressure drop curves for AWS 240/265 Premium Efficiency models.

Evaporator Pressure Drop - 470-550 Standard & 475-530 High

Evaporator pressure drop curves for AWS 470-550 Standard and 475-530 High Efficiency models.

Evaporator Pressure Drop - 290;310 Premium

Evaporator pressure drop curves for AWS 290/310 Premium Efficiency models.

Evaporator Pressure Drop - 250;260 Standard

Evaporator pressure drop curves for AWS 250/260 Standard Efficiency models.

Evaporator Pressure Drop - 290;310 Standard

Evaporator pressure drop curves for AWS 290/310 Standard Efficiency models.

Evaporator Pressure Drop - 400;425;450 Standard & High

Evaporator pressure drop curves for AWS 400/425/450 Standard and 450 High Efficiency models.

Remote Evaporators

Remote Evaporator Field Wiring Notes

Notes on field wiring for solenoid valves, sensors, and transducers for remote evaporators.

Refrigerant Piping Design

Guidelines for designing refrigerant piping for proper system operation, oil return, and pressure drop.

Remote Evaporator Lifting & Mounting Weights

Remote Evaporator Isolators

Remote Evaporator (Non-VFD) Physical Data

Troubleshooting Chart

Compressor Will Not Run Troubleshooting

Troubleshooting steps for a compressor that is not running, covering power, circuit, and protection issues.

Low Suction Pressure Troubleshooting

Troubleshooting steps for low suction pressure, covering refrigerant charge, filters, expansion valves, and water flow.

Compressor Noise or Vibration Troubleshooting

Troubleshooting steps for a noisy or vibrating compressor, addressing internal issues, oil, and slugging.

Low Oil Level Trip Troubleshooting

Troubleshooting steps for a low oil level trip, addressing oil, discharge pressure, and superheat.

Compressor Load;Unload Failure Troubleshooting

Troubleshooting steps for compressor capacity control or unloader mechanism failures.

High Suction Pressure Troubleshooting

Troubleshooting steps for high suction pressure, including excessive load, unloaders, and system charge.

High Discharge Pressure Troubleshooting

Troubleshooting steps for high discharge pressure, including noncondensables, fan issues, and refrigerant charge.

Low Discharge Pressure Troubleshooting

Troubleshooting steps for low discharge pressure, addressing wind effect, fan control, and refrigerant charge.

Daikin McQuay AWS190BDS VFD Specifications

General IconGeneral
BrandDaikin McQuay
ModelAWS190BDS VFD
CategoryChiller
LanguageEnglish

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