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Daikin DPS004 User Manual

Daikin DPS004
122 pages
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3–6 tons
7–15 tons
Shown with Energy Recovery
16–28 tons
Shown with Energy Recovery
Installation and Maintenance Manual IM 1125-7
Group: Applied Air Systems
Part Number: IM 1125
Date: November 2015
Rebel
Commercial Packaged
Rooftop Systems
Heating and Cooling
Models DPS003 – 028A
R-410A Refrigerant
MicroTech
®
III Unit Controller
Energy Recovery Wheel

Table of Contents

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Daikin DPS004 Specifications

General IconGeneral
BrandDaikin
ModelDPS004
CategoryAir Conditioner
LanguageEnglish

Summary

Introduction

Hazard Identification Information

Explains DANGER, WARNING, and CAUTION symbols used for safety in the manual.

Mechanical Installation

Service Clearance

Specifies required clearances around the unit for service access and proper operation.

Roof Curb Assembly and Installation

Provides instructions for assembling and installing the roof curb for the unit.

Rigging and Handling

Details safe procedures and precautions for rigging and handling the unit.

Unit Piping - Condensate Drain Connection

Damper Assemblies

Describes optional damper assemblies, their operation, and linkage adjustment.

Cabinet Weather Protection

Installing Ductwork

Provides instructions for installing ductwork, including flexible connections and sound transmission.

Installing Duct Static Pressure Sensor Taps

Details the procedure for installing duct static pressure sensor taps for VAV units.

Installing Building Static Pressure Sensor Taps

Discharge Air Temperature Sensor

Describes the installation of the discharge air temperature sensor.

Electrical Installation

Lab Pressurization Applications

Details pressure tap installation for lab pressurization applications.

Electrostatic Discharge (ESD)

Recommended Field Power Wiring

Table providing recommended wire sizes based on ampacity.

Refrigeration System

Piping System

Describes the refrigerant piping system variations and common characteristics.

DPS 003–015 Component Description

Fixed Speed Compressor (7–15 Only)

Describes the fixed speed compressor (COMP3) used in medium cabinet units.

Receiver

Explains the function and refrigerant flow for the receiver in heat pump units.

Oil Separator

Check Valve

Describes the purpose and location of check valves on compressor discharge lines.

High Pressure Switch

Four-Way Valve

Describes the function of the four-way valve (reversing valve) in heat pump units.

By-Pass Solenoid Valve

Receiver Solenoid Valve

Describes the function of the receiver solenoid valve (SVR).

Indoor Expansion Valve

Details the operation of the indoor expansion valve (EVI).

Outdoor Expansion Valve

Explains the operation of the outdoor expansion valve (EVO).

Suction Pressure Transducer

Indoor Refrigerant Temperature

Details the indoor refrigerant temperature sensor (IRT) in heat pump units.

Heating

Heat Pump

Details the heating mode for heat pump units, including supplemental heat usage.

Defrost

Explains the defrost operation cycle for heat pumps to remove frost.

DPS 016–028 Ton Component Description

Variable Speed Compressor

Describes the variable speed compressor (COMP1) in 016-028 units.

High Pressure Switch

Details the function and operation of high pressure switches on compressors.

Indoor Expansion Valve

Discharge Pressure Transducer

Details the discharge pressure transducer (PTD) for 016-028 units.

Discharge Refrigerant Temperature

Explains the discharge refrigerant temperature sensor (DRT) for all units.

Suction Refrigerant Temperature

Describes the suction refrigerant temperature sensor (SRT).

VFD Compressor Operation – DPS 016–028

VFD Compressor Control

General VFD Compressor Start Sequence

Outlines the start-up sequence for the VFD compressor.

VFD Compressor Protection Unloading Control

High Pressure Unloading Control

Details the control logic for unloading the compressor due to high pressure.

High Discharge Line Temperature Unloading Control

Low/High Discharge Superheat

Discusses monitoring and controlling superheat for VFD compressor protection.

Low Superheat

Describes actions taken when suction superheat is too low.

High Superheat

Describes actions taken when suction superheat is too high.

VFD Compressor Emergency Stop Control

Variable Speed Scroll Compressor

Provides general information and warnings about variable speed scroll compressors.

Oil Injection Control

Optical Oil Level Sensor

Describes the optical oil sensor used to monitor oil level in the VFD compressor.

Variable Frequency Drive for VFD Compressor

Optional Modulating Hot Gas Reheat

Modulating Hot Gas Reheat

Explains the reheat coil option and its role in dehumidification and temperature control.

Optional Electric Heat

Electric Heater Design

Describes the design of the electric heat option, including safeties and controls.

Optional Gas Heat

Gas Furnace Design

Details the design of the gas furnace option, including components and safety switches.

Auxiliary Limit Switch Function

DPS 016–028 Gas Pipe Manifold Pressure Adjustment

DPS 003–015 Sequence of Operation

DPS 016–028 Sequence of Operation

Start-Up Procedures

Operating Procedures

Maintenance

Recommended maintenance schedule and procedures for the gas furnace.

DPS 003–015 (only) Ignition Control Module for Staged Gas Furnace

DPS 003–015 (only) Ignition Control Module for Modulating Gas Furnace

DPS 003–015 (only) Gas Furnace Ignition and Control Troubleshooting

VB-1200 Trouble Shooting Guide

Troubleshooting guide for the VB-1200 combustion board.

DPS 016–028 Gas Furnace Ignition Troubleshooting

Optional Hot Water Heat

Hot Water Heater Design

Discusses the design of hot water heater coils and installation considerations.

Optional Energy Recovery Wheel

Frost Protection Option

Details factory-installed frost protection options for the enthalpy wheel.

Defrost ON/OFF Control (Standard)

Explains the standard defrost control method based on outdoor temperature.

Constant Speed Frost Prevention

Describes frost prevention by jogging the wheel at constant speed.

Variable Speed Frost Prevention

Explains frost prevention by slowing the wheel speed.

Variable Speed Frequency Control

Details the VFD control for enthalpy wheel speed based on frost protection.

Optional Outdoor Air Monitor

Thermal Dispersion Airflow Measurement Technology

Explains the technology used for measuring airflow.

ECM Motor

ECM Smoke Purge or Ventilation Override

Unit Options

Duct High Pressure Limit

Details the duct high pressure limit control (DHL) and its function.

Wiring Diagrams

Sequence of Operation

Heating (Electric Resistance, Gas Furnace, or Hot Water Heat)

Explains how the unit enters heating mode based on control temperature and setpoint.

Mechanical Cooling

Explains unit cooling modes based on control temperature and setpoints.

Constant Volume (Space Comfort Controller)

Details cooling mode for CAV units using space temperature.

Variable Air Volume (Discharge Air Controller)

Details cooling mode for VAV units using return temperature.

Economizer

Explains economizer operation based on outdoor air enthalpy and setpoints.

Preparing the Unit for Start Up

Pre-Start of Unit

Lists critical safety precautions and checks before starting the unit.

Check, Test and Start Procedures

Economizer Start-Up

Steps for starting up the economizer, including damper observation.

Compressor Start-Up

Procedures for preparing and starting the compressors.

Checking Subcooling

Recommendations for checking subcooling levels after compressor start-up.

Set Up for Optimum Control

Proper discharge and suction super heat is critical

Details monitoring and adjusting superheat for critical compressor operation.

Air Balancing

Guidelines for performing air balancing by a qualified technician.

Energy Recovery Wheel

Final Control Settings

Controller Settings for Normal Operation

Guide for setting parameters for normal unit operation after start-up.

Maintenance

Performing Service Maintenance

General guidelines for performing service maintenance on the unit.

Planned Maintenance

Recommends preventive maintenance schedules and checks.

Refrigerant Charge

Re-charging the unit

Step-by-step guide for evacuating and recharging the unit's refrigerant system.

MicroTech III keypad instructions for charging and/ or evacuation

Specific keypad navigation instructions for charging and evacuation.

Servicing Refrigerant Sensors or Switches

Servicing the Compressor Ground Fault Interrupter

Explains how to service the compressor ground fault interrupter.

Phase Voltage Monitor (PVM)

Details the phase voltage monitor and its LED indications for power conditions.

Cleaning Option E Coated Coils

Routine Quarterly Cleaning of Option E Coated Coil Surfaces

Emphasizes the importance of quarterly coil cleaning for warranty and performance.

Service and Warranty Procedures

Replacement Parts

Information on ordering replacement parts, including required details.

Scroll Compressor

Details the first-year parts-only warranty for scroll compressors.

Warranty Registration Form

III. START-UP COMPRESSOR OPERATION

Checklist for compressor operation checks during startup.

IV. PERFORMANCE DATA (Unit to run at steady state for 15 minutes)

Section for recording performance data like pressures, temperatures, and superheat.

VIII. FURNACE CHECK, TEST, & START

Checklist for furnace checks, tests, and startup procedures.

Appendix – Keypad/Display Menu Structure

INV Cmp Set-Up

Exp Valve Set-Up

Setup for expansion valves, including position and superheat control.

Defrost Set-Up

Setup parameters for the defrost cycle.

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