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DAINIPPON SCREEN PLATE RITE 4300 User Manual

DAINIPPON SCREEN PLATE RITE 4300
167 pages
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For operators (including
the machine administrator)
No. 100027907V00
PT-R4300
Ver. 1.0-
Thermal Plate Recorder
USERS MANUAL
Before attempting to operate this product, you should thoroughly read and fully
understand the contents of this manual.
The administrators of the PT-R4300 should not let anyone who does not
understand the contents of this manual operate or inspect the PT-R4300.
Thermal Plate Recorder Ver. 1.0-
USERS MANUAL
• Printed on recycled paper.

Table of Contents

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DAINIPPON SCREEN PLATE RITE 4300 Specifications

General IconGeneral
BrandDAINIPPON SCREEN
ModelPLATE RITE 4300
CategoryPrinter
LanguageEnglish

Summary

PT-R4300 Users Manual

Preventing Danger

Safety Information and Warnings

Signal Words and Warning Labels

Explains signal words like WARNING and CAUTION and their associated warning labels.

Compliance and Legal Notices

Regulatory Compliance (FCC, Canada)

Details compliance with FCC rules for the USA and Canadian Interference-Causing Equipment Regulations.

Export, Harmonics, Liability, Copyright

Covers export regulations, harmonics testing, product liability, and copyright information.

Introduction and Manual Overview

About This Manual

Provides context about the manual's purpose, scope, and intended audience.

Manual Conventions and Terminology

Explains symbols, signal words, and key terms used throughout the manual.

Manual Structure and Related Documents

Related Dainippon Screen Manuals

Lists other manuals that provide related information for the PT-R system.

Structure of the Users Manual

Outlines the organization and content of the chapters within this manual.

Ensuring Safety

Safety Rules and Electrical Precautions

Details essential safety rules, electrical system precautions, and handling failures.

Warning Labels and Interlock System

Explains warning labels, caution labels, and the function of safety interlocks.

Disposal and Environmental Protection

Provides guidance on the safe disposal of the PT-R and environmental considerations.

Chapter 1: Ensuring Safety

General Safety Rules and Precautions

Covers essential safety rules, electrical system precautions, and emergency procedures.

Installation and Electrical Safety

Details safety related to the electrical system, power supply, and cable handling.

Operational Safety and Maintenance

Discusses general operational safety, operator clothing, and safety during maintenance.

Warning and Caution Labels

Explains the purpose and location of various warning and caution labels on the unit.

Interlock System Functionality

Describes the interlock system designed to protect the operator during operation.

Safe Disposal Procedures

Provides instructions for the safe disposal of the PT-R, including handling batteries and parts.

Environmental Protection Guidelines

Outlines requirements for product use and disposal to preserve the environment.

Chapter 2: Installing and Moving the PT-R

Professional Installation Requirements

Specifies that installation and moving must be performed by authorized service personnel.

Selecting the Installation Location

Lists locations to avoid for safe and proper installation to prevent failures.

Installation Space and Load Requirements

Details the required clearance space and the building's floor load tolerance.

Grounding and Power Connections

Provides instructions for proper grounding and connecting the power supply and cables.

Chapter 3: Names of Each Part

PT-R4300 Main Components

Identifies the primary external parts and sections of the PT-R unit.

Rear, Side, and Internal Views

Illustrates and labels components visible from the rear, sides, and interior.

Peripheral Device Connectors

Details the various connectors for peripheral devices and control.

Standard and Optional Accessories

Lists and describes the standard accessories included and optional items available.

Chapter 4: Basic Operation

General Operating Procedure

Outlines the basic steps for powering on, initializing, and operating the PT-R.

Connecting System Cables

Explains how to correctly connect the PIF cables to the PT-R and host computer.

Powering the Unit On and Off

Provides detailed procedures for safely turning the PT-R and peripheral devices on and off.

Initialization Messages

Describes messages that may appear on the display during the PT-R's initialization process.

Information Settings Configuration

Explains the hierarchical configuration of information settings for plate exposure.

Output Procedures Based on Host and Image Size

Details how output procedures differ based on host computer type and image size.

Effective Exposure Area Definition

Defines the usable area on the plate for laser exposure, accounting for clamp margins.

Online Mode Operation

Guides users through operating the PT-R in online mode for receiving and exposing images.

Setting Next Plate During Exposure

Describes how to set the next plate on the insertion table while exposure is in progress.

Dot Gain Calibration Process

Explains the concept of dot gain and methods for calibrating the PT-R for accurate reproduction.

Chapter 5: User Menu and Settings

Navigating the Offline Mode Menu

Explains the hierarchy and navigation within the PT-R's offline menu structure.

Setting Media Type Parameters

Details the steps for configuring various media type settings for plate exposure.

Configuring Printing Machine Information

Guides users through setting printing machine parameters like grip, centering, and offset.

User Maintenance Mode Functions

Describes functions available in user maintenance mode, including plate loading and test exposures.

User Settings Configuration

Details how to set user preferences like date, time, language, and calibration.

Plate Information Setup

Explains how to register and set plate sizes, comments, and media types.

Image Centering and Offset Adjustment

Covers setting the image centering method and adjusting image position offsets.

Setting Exposure Conditions

Guides users on setting exposure parameters such as mirror output, layout, and plate ejection.

Manual Plate Loading and Ejection

Provides procedures for manually loading and ejecting plates for test exposures.

Performing Test Exposures

Explains how to perform test exposures for adjusting laser power, drum rpm, focus, and zoom.

Laser Power Measurement and Calibration

Details how to measure laser power and perform laser head calibration for optimal performance.

Viewing Calibration and System Information

Describes how to view calibration status, software versions, and error logs.

Setting Punch Names

Explains how to assign names to installed punch units for easier selection.

Chapter 6: Maintenance Procedures

Cleaning the Drum Assembly

Step-by-step instructions for safely cleaning the drum surface.

Removing Punch Debris

Details the procedure for regularly removing punch debris from the receptacle.

Cleaning Rollers and Filters

Guides users on cleaning the cleaning roller, insertion roller, transport roller, and external cover filter.

Maintenance and Inspection Schedule

Provides a chart for routine maintenance and inspection tasks with recommended intervals.

Consumable Parts Information

Lists consumable parts, their replacement quantities, and average lifetimes.

Chapter 7: System Messages and Errors

Operation Request Messages

Explains messages requiring operator action for plate handling and loading.

Warning and Error Displays

Describes how warning and error messages appear, including error codes and descriptions.

Error Code Reference

Provides a comprehensive list and explanation of various error codes and their causes.

Service Call Error Procedures

Details the procedures to follow when service call errors (A or B) occur.

Chapter 8: Jamming and Plate Removal

Plate Jam Removal Procedures

Step-by-step guide for safely removing jammed plates from the PT-R.

Chapter 9: Technical Information

Product Specifications

Lists detailed technical specifications for the PT-R4300, including dimensions, power, and resolution.

External Dimensions Diagrams

Illustrates the external dimensions of the PT-R unit and its blower accessory.

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