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DANA TRAC-LOK 60 User Manual

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DANA TRAC-LOK 60 Specifications

General IconGeneral
CategoryIndustrial Equipment
Traction Control SystemYes
Axle Model60
ModelTrac-Lok
TypeDifferential
MaterialSteel
Differential LockYes

Summary

OPERATION

LUBRICATION

COLD WEATHER OPERATION

Advisable lubricant for operation below 0°F (-18°C).

TROUBLE SYMPTOMS AND POSSIBLE CAUSES

UNIT INOPERATIVE

DISASSEMBLY, REMOVAL, INSPECTION AND REPAIR OF TRAC-LOK

DIFFERENTIAL BEARING CAP AND CARRIER SPREAD MEASUREMENT

Remove bearing caps and measure carrier spread using a spreader and dial indicator.

DIFFERENTIAL CASE AND RING GEAR REMOVAL

Steps for removing the differential case and ring gear from the housing.

TRAC-LOK IDENTIFICATION AND SERVICE TOOLS

Identify the unit and list the specialized tools required for Trac-Lok service.

COMPONENT REASSEMBLY PROCEDURES

Steps for assembling differential components like adapter plates and pinion mates.

CLUTCH PACK SEPARATION AND INSPECTION

Removing retainer clips and inspecting clutch plates and discs for wear.

INSPECTION OF ALL PARTS FOR WEAR, SCORE, ETC.

GEAR AND DIFFERENTIAL CASE INSPECTION

Inspecting gear teeth, side gear teeth, and differential case for wear and damage.

REASSEMBLY

CLUTCH PACK AND SIDE GEAR ASSEMBLY INTO CASE

Prelubricating and assembling clutch packs and side gears into the differential case.

FINAL COMPONENT ASSEMBLY AND ALIGNMENT

Assembling adapter plates, pinion mates, and aligning holes for the differential.

SPACER BLOCK, CROSS PIN, AND LOCK PIN INSTALLATION

Installing spacer blocks, cross pins, and lock pins with precise depth.

RING GEAR ATTACHMENT AND TORQUE SPECIFICATIONS

Attaching the ring gear to the case and torquing screws to the specified values.

CARRIER HOUSING ADJUSTMENT AND DIFFERENTIAL INSTALLATION

Adjusting carrier housing spread and installing bearings and the differential assembly.

COVER PLATE INSTALLATION AND SEALING

Installing the differential cover plate, noting design variations and sealing methods.

COVER PLATE SEALANT APPLICATION AND TORQUE

Applying sealant and torquing cover plate screws according to specifications.

COMPLETE ASSEMBLY REPLACEMENT

BEARING AND SHIM REMOVAL AND IDENTIFICATION

Removing differential bearing cones and identifying shims for proper replacement.

BACKLASH CHECK AND ADJUSTMENT PROCEDURES

Measuring and adjusting ring gear and pinion backlash using shims.

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