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DANA SPICER AXLE 212 Service Manual

DANA SPICER AXLE 212
176 pages
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Service Manual
Axle 212
October 2013
ASM-0025E

Table of Contents

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DANA SPICER AXLE 212 Specifications

General IconGeneral
BrandDANA
ModelSPICER AXLE 212
CategoryIndustrial Equipment
LanguageEnglish

Summary

Introduction to Spicer Axle Service

Important Service Precautions

General advice for performing service and protecting equipment and surfaces.

Introductory Remarks on Component Handling

Guidelines for cleaning, inspecting, and replacing parts during overhaul.

Unit Classification Method

Explains how units are classified by part numbers in the manual.

Specific Equipment and Spare Parts Information

Information on required tools and ordering spare parts.

Axle Specifications and Data

Definition of Viewpoints

Defines visual reference points for axle components.

Data Plate Information

Details information found on the axle's data plate.

Conversion Tables for Units

Provides conversion factors for pressure, weight, and torque units.

Maintenance Procedures and Schedules

Maintenance Points Identification

Identifies key locations for performing maintenance checks and tasks.

Maintenance Intervals Schedule

Outlines the recommended schedule for various maintenance operations.

Lubricant and Sealant Specifications

Lists recommended lubricants and sealants for axle components.

General Safety Precautions

Safety Alert Descriptions

Explains the meaning of DANGER, WARNING, CAUTION, and NOTICE alerts.

Braking Disc Service

Braking Discs Exploded View

Illustrates the components of the braking disc system.

Braking Discs Disassembly

Provides step-by-step instructions for disassembling the braking discs.

Braking Discs Assembly

Details the procedure for reassembling the braking discs.

Braking Discs Special Tools

Lists and illustrates specialized tools required for brake disc service.

Complete Steering Case Service

Steering Case Exploded View

Shows an exploded diagram of the steering case components.

Steering Case Disassembly

Outlines the steps for taking apart the steering case.

Steering Case Assembly

Provides instructions for reassembling the steering case.

Double U-Joint Service

Double U-Joint Exploded View

Displays an exploded view of the double U-joint assembly.

Double U-Joint Disassembly

Details the procedure for disassembling the double U-joint.

Double U-Joint Assembly

Provides steps for reassembling the double U-joint.

Double U-Joint Special Tools

Lists and illustrates specialized tools for U-joint service.

Planetary Reduction Gear Service

Planetary Reduction Gear Exploded View

Shows an exploded diagram of the planetary reduction gear.

Planetary Reduction Gear Disassembly

Provides step-by-step instructions for disassembling the planetary gear.

Planetary Reduction Gear Assembly

Details the procedure for reassembling the planetary reduction gear.

Planetary Reduction Gear Special Tools

Lists and illustrates specialized tools for planetary gear service.

Steering Cylinder Service

Steering Cylinder Exploded View

Illustrates the components of the steering cylinder.

Optical and Magnetic Sensor

Shows the location and function of sensor components.

Steering Cylinder Disassembly

Provides steps for disassembling the steering cylinder.

Steering Cylinder Assembly

Details the procedure for reassembling the steering cylinder.

Steering Cylinder Special Tools

Lists and illustrates specialized tools for steering cylinder service.

Differential Unit Service

Differential Unit Exploded View

Shows an exploded diagram of the differential unit.

Differential Unit Disassembly

Provides step-by-step instructions for disassembling the differential unit.

Differential Unit Assembly

Details the procedure for reassembling the differential unit.

Differential Unit Special Tools

Lists and illustrates specialized tools for differential unit service.

Bevel Pinion Service

Bevel Pinion Exploded View

Illustrates the components of the bevel pinion.

Bevel Pinion Disassembly

Provides steps for disassembling the bevel pinion.

Bevel Pinion Assembly

Details the procedure for reassembling the bevel pinion.

Bevel Pinion Special Tools

Lists and illustrates specialized tools for bevel pinion service.

Manual Emergency Release Service

Emergency Release Exploded View

Shows an exploded diagram of the emergency release mechanism.

Emergency Release Procedure

Provides instructions for manually releasing the brake unit.

Emergency Release Adjustment

Details the procedure for adjusting the emergency release mechanism.

Mechanical Parking Brake Service

Parking Brake Exploded View

Diagram illustrating the components of the mechanical parking brake.

Parking Brake Disassembly

Provides steps for disassembling the mechanical parking brake.

Parking Brake Assembly

Details the procedure for reassembling the mechanical parking brake.

External Hydraulic Negative Brake Service

Hydraulic Negative Brake Exploded View

Shows an exploded diagram of the hydraulic negative brake.

Hydraulic Negative Brake Disassembly

Provides steps for disassembling the hydraulic negative brake.

Hydraulic Negative Brake Assembly

Details the procedure for reassembling the hydraulic negative brake.

External Hydraulic Negative Brake with Quick Release

Quick Release Brake Exploded View

Illustrates the components of the quick-release hydraulic brake.

Quick Release Brake Disassembly

Provides steps for disassembling the quick-release hydraulic brake.

Quick Release Brake Assembly

Details the procedure for reassembling the quick-release hydraulic brake.

Incoming Drum Brake Service

Drum Brake Exploded View

Shows an exploded diagram of the incoming drum brake.

Drum Brake Disassembly

Provides steps for disassembling the drum brake.

Drum Brake Assembly

Details the procedure for reassembling the drum brake.

Drum Brake Special Tools

Lists and illustrates specialized tools for drum brake service.

4" Incoming Brake Service (2 & 3 Function)

4" Brake Exploded View

Illustrates the components for 2 and 3 function brake versions.

4" Brake Disassembly

Provides steps for disassembling the 4" incoming brake.

4" Brake Assembly

Details the procedure for reassembling the 4" incoming brake.

4" Brake Special Tools

Lists and illustrates specialized tools for 4" brake service.

Normal Differential Unit Service

Normal Differential Exploded View

Shows an exploded diagram of the normal differential unit.

Normal Differential Disassembly

Provides steps for disassembling the normal differential unit.

Normal Differential Assembly

Details the procedure for reassembling the normal differential unit.

Normal Differential Special Tools

Lists and illustrates specialized tools for differential unit service.

Limited Slip Differential Unit Service

Limited Slip Differential Exploded View

Illustrates the components of the limited slip differential.

Limited Slip Differential Disassembly

Provides steps for disassembling the limited slip differential.

Limited Slip Differential Assembly

Details the procedure for reassembling the limited slip differential.

Limited Slip Differential Special Tools

Lists and illustrates specialized tools for limited slip differential service.

Hydraulic Differential Lock Service

Hydraulic Differential Lock Exploded View

Shows an exploded diagram of the hydraulic differential lock.

Hydraulic Differential Lock Disassembly

Provides steps for disassembling the hydraulic differential lock.

Hydraulic Differential Lock Assembly

Details the procedure for reassembling the hydraulic differential lock.

Hydraulic Differential Lock Special Tools

Lists and illustrates specialized tools for hydraulic lock service.

Hydraulic Negative Brake Service

Hydraulic Negative Brake Exploded View

Illustrates the components of the hydraulic negative brake.

Hydraulic Negative Brake Disassembly

Provides steps for disassembling the hydraulic negative brake.

Hydraulic Negative Brake Assembly

Details the procedure for reassembling the hydraulic negative brake.

Incorporated Reduction Gear and Pinion 602 Service

Reduction Gear and Pinion Exploded View

Shows an exploded diagram of the reduction gear and pinion assembly.

Reduction Gear and Pinion Disassembly

Provides steps for disassembling the reduction gear and pinion.

Reduction Gear and Pinion Assembly

Details the procedure for reassembling the reduction gear and pinion.

Reduction Gear and Pinion Special Tools

Lists and illustrates specialized tools for reduction gear service.

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