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General| Model | 6000 EHO |
|---|---|
| Manufacturer | Dana Spicer |
| Category | Industrial Equipment |
| Material | High-strength steel |
| Length Options | Customizable |
Details the models for which this service manual is applicable.
Provides an overview of the manual's purpose and scope, emphasizing proper maintenance.
Essential safety guidelines and warnings to prevent injury and equipment damage during service.
Detailed instructions for cleaning transmission components using solvent and drying methods.
Specific steps for cleaning and drying bearings to prevent damage and ensure proper function.
Methods for cleaning housings, covers, and caps, including use of alkali solutions and steam.
Guidance on inspecting components for wear and damage to prevent future failures.
Procedure for inspecting bearings for wear, chipping, or nicks.
Inspection and replacement considerations for seals, gaskets, and retaining rings.
Methods for inspecting gears and shafts for wear, cracks, and spline damage.
Inspection of housings, covers, and caps for cleanliness and absence of defects.
Details found on the unit's nameplate, including model and serial number.
Key physical and operational specifications for the transmission unit.
Torque values for various thread sizes and grades (8.8, 10.9, 12.9).
Additional torque specifications for different thread sizes and grades.
Torque values for various thread sizes and grades (5 and 8).
Torque specifications for plugs used with O-ring ports.
Torque specifications for metric plugs used with O-ring ports.
Torque specifications for various pipe plug sizes.
Torque specifications for permanent plugs.
Torque specifications for elastic stop nuts.
Specifications for hydraulic cooler lines, including diameter, temperature, and pressure.
Operating pressure and temperature ranges for various transmission functions and components.
Details on solenoid valve coil resistance and operating temperature.
Information on the speed sensor type, sensing distance, and output signal.
Guidelines for selecting the correct transmission fluid and recommended lubricants.
Lists approved specifications and types of lubricants for transmission use.
Schedule for daily, normal, and extended oil changes and filter replacements.
Steps for cleaning and servicing the transmission and related systems after component overhaul.
Step-by-step guide for filling the torque converter and transmission with fluid.
General information on transmission installation.
Schematic illustrating the hydraulic fluid flow paths and connection points.
Identification of ports and connection points on the front of the transmission.
Identification of ports and connection points on the side of the transmission.
Identification of ports and connection points on the rear of the transmission.
Diagram and list of pressure check points on the control valve assembly.
Instructions for installing the speed sensor and its associated components.
Diagram illustrating the transmission's internal components and gear arrangement.
Explanation of how the input shaft and directional clutches function and engage.
Description of how power is transmitted to the range clutches and their engagement.
Explanation of how power is transmitted to the output shaft and its rotation.
How the control valve directs oil pressure to engage clutches and control transmission gears.
Table showing transmission gear selection and corresponding solenoid and clutch activation.
Diagram showing hydraulic circuit for Neutral 1st Clutch engagement.
Diagram illustrating the hydraulic circuit for Neutral 2nd Clutch engagement.
Diagram showing hydraulic circuit for Neutral 3rd Clutch engagement.
Diagram illustrating the hydraulic circuit for Neutral 4th Clutch engagement.
Diagram showing hydraulic circuit for Forward 1st Speed engagement.
Diagram illustrating the hydraulic circuit for Forward 2nd Speed engagement.
Diagram showing hydraulic circuit for Forward 3rd Speed engagement.
Diagram illustrating the hydraulic circuit for Forward 4th Speed engagement.
Diagram showing hydraulic circuit for Reverse 1st Speed engagement.
Diagram illustrating the hydraulic circuit for Reverse 2nd Speed engagement.
Diagram showing hydraulic circuit for Reverse 3rd Speed engagement.
Diagram illustrating the hydraulic circuit for Reverse 4th Speed engagement.
Categorization of common transmission issues into mechanical, hydraulic, and electrical problems.
Step-by-step procedures for diagnosing and resolving transmission issues.
Diagnostic steps for issues related to the input shaft and directional clutches.
Procedure to diagnose transmission, converter, or engine issues using a stall test.
Methods for pressure testing to identify clutch slippage or other hydraulic faults.
Pre-pressure test checks for mechanical adjustments and electrical component functionality.
Ensuring correct fluid level and temperature before performing pressure and flow checks.
Lists and maps port numbers to their corresponding pressure and temperature check functions.
Identifies causes and remedies for low clutch pressure issues.
Identifies causes and remedies for low charging pump output.
Identifies causes and remedies for transmission overheating.
Identifies causes and remedies for a general lack of power in the transmission.
Procedure for testing the speed sensor's functionality using a series resistor and voltage measurement.
Overview of assembly procedures with visual references and torque specifications.
Procedure for adjusting taper bearings in a bench sub-assembly.
Step-by-step instructions for assembling the control valve unit with torque specifications.
Procedure for assembling forward and reverse clutch disc packs, including shim positioning.
Procedure for assembling 1st and 2nd clutch disc packs, including shim positioning.
Procedure for assembling 3rd and 4th clutch disc packs, including shim positioning.
Procedure for setting end-stop pliers for retaining snap rings in bores.
Procedure for setting end-stop pliers for retaining snap rings on shafts.
Exploded view and list of parts for the 3rd and 4th clutch assembly.
Exploded view and list of parts for the forward and reverse clutch assembly.
Exploded view and list of parts for the 1st and 2nd clutch assembly.
Exploded view and list of parts for the forward/reverse shaft assembly.
Exploded view and list of parts for the 1st/3rd and 2nd/4th shaft assemblies.
Exploded view and list of base components for the transmission assembly.
Exploded view of the control valve assembly and its constituent parts.
Second exploded view of the control valve assembly with parts list.
Exploded view and parts list for the solenoid plate assembly.
Exploded view and parts list for the control valve with variable restrictions.
Diagram and parts list for the flange-cross serrated 155KV70.
Diagram and parts list for the flange-cross serrated 180KV70.
Exploded view and parts list for the forward shaft assembly.
Exploded view and parts list for the output shaft assembly.
Exploded view and parts list for the idler shaft assembly.
General overview of the disassembly process with step-by-step figures.
General overview of the assembly process with step-by-step figures.
Diagram and specifications for special tool AS0010005000.
Diagram and specifications for special tool AS0010005000-000-002.
Diagram and specifications for special tool TOOL00000516_A.
Diagram and specifications for special tool AS0010009800.
Diagram and specifications for special tool AS0010009800-000-001.
Diagram and specifications for special tool AS0010009800-000-002.
Diagrams for special tool TG1500106500.
Diagrams for special tool TG1500106500-000-001.
Diagram for special tool TG1500106500-000-002.
Diagram for special tool TG1500106500-000-003.
Diagram for special tool TG1500106500-000-004.
Diagram for special tool TG1500106500-000-005.
Diagram for special tool TG1500106700.
Diagram for special tool TG1500106700-000-001.
Diagram for special tool TG1500106700-000-002.
Diagram for special tool TG1500106700-000-003.
Diagram for special tool TG1500106700-000-004.
Diagram for special tool AS0010012800.
Diagram for special tool AS0010012900.
Diagram for special tool AS0010004200-000-001.
Diagram for special tool AS0010005900-000-001.
Diagram for special tool AS0010006200-000-001.
Diagram for special tool AS0010006400-000-001.
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