3TSM-0238 - 6000 Transmission Service Manual Dana Incorporated
INDEX
VERSION TRACKING ................................................................................................................................... 7
MANUAL APPLICABILITY AND SUPPORTED MODELS ............................................................................. 7
INTRODUCTION ................................................................................................................................ 8
FOREWORD ................................................................................................................................................. 8
SAFETY PRECAUTIONS .............................................................................................................................. 8
CLEANING AND INSPECTION ......................................................................................................... 9
CLEANING .................................................................................................................................................... 9
BEARINGS ............................................................................................................................................... 9
HOUSINGS, COVERS, AND CAPS ......................................................................................................... 9
INSPECTION ................................................................................................................................................. 9
BEARINGS ............................................................................................................................................... 9
OIL SEALS, GASKETS AND RETAINING RINGS .................................................................................... 9
GEARS AND SHAFTS .............................................................................................................................. 9
HOUSINGS, COVERS, AND CAPS ......................................................................................................... 9
SPECIFICATIONS .............................................................................................................................. 10
IDENTIFICATION TAG .................................................................................................................................. 10
GENERAL SPECIFICATIONS ....................................................................................................................... 10
TORQUE CHARTS ........................................................................................................................................ 11
HYDRAULIC COOLER LINES SPECIFICATIONS ......................................................................................... 13
PRESSURE AND TEMPERATURE SPECIFICATIONS .................................................................................. 13
ELECTRICAL SPECIFICATIONS ................................................................................................................... 14
MAINTENANCE ................................................................................................................................. 15
OIL SPECIFICATION ..................................................................................................................................... 15
RECCOMENDED LUBRICANTS .............................................................................................................. 15
MAINTENANCE INTERVALS ................................................................................................................... 16
SERVICING MACHINE AFTER COMPONENT OVERHAUL ......................................................................... 16
FILLING INSTRUCTIONS ............................................................................................................................. 17
INSTALLATION DETAIL .................................................................................................................... 18
PLUMBING DIAGRAM .................................................................................................................................. 18
CONNECTION POINTS ................................................................................................................................ 19
FRONT VIEW ........................................................................................................................................... 19
SIDE VIEW ............................................................................................................................................... 20
REAR VIEW .............................................................................................................................................. 20
CHECK POINTS CONTROL VALVE ........................................................................................................ 21
SPEED SENSOR INSTALLATION ................................................................................................................. 22
SPEED SENSOR INSTALLATION ................................................................................................................. 22