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DANA Brevini Posiplan PH Series User Manual

DANA Brevini Posiplan PH Series
40 pages
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®
Installation and Maintenance Manual
IMM-0
005EN
May 2021
Posiplan (MT-5215-0806)
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DANA Brevini Posiplan PH Series Specifications

General IconGeneral
TypePlanetary Gearbox
SeriesPH Series
ManufacturerDANA Brevini
CategoryIndustrial Equipment
Mounting PositionUniversal
Housing MaterialCast Iron
Protection ClassIP65
EfficiencyUp to 98%
Gear MaterialCase-hardened steel
LubricationOil or Grease
ConfigurationInline
Operating Temperature-20°C to +80°C

Summary

INTRODUCTION

Manual Structure and Purpose

Details manual organization, purpose, and key terminology definitions.

Safety Alerts and Information

Explains CAUTION, WARNING, NOTICE, and NOTE indicators used in the manual.

WARRANTY AND DOCUMENTATION

Warranty and General Warnings

Provides essential safety advice for installation personnel and operators.

Copyright, Revisions, and Tracking

Outlines manual reproduction rights, restrictions, and revision tracking.

TECHNICAL DATA

Identification Plate and Code Description

Details gear unit identification plate information and the coding system.

CONFIGURATIONS

Plug Symbols and Series Illustrations

Defines plug symbols and illustrates BPH and PH series configurations.

DELIVERY STATE

Delivery State Description

Describes the external finish, protection of machined parts, and initial lubrication status.

PACKING, HANDLING, RECEIVING AND STORAGE

Packing and Handling Guidelines

Details how products are packed and provides guidance on safe lifting and moving.

Reception Procedures and Packaging Disposal

Instructions for checking received machines and disposing of packaging materials.

MOVING AND STORAGE

Moving Unpackaged Gear Units

Steps for safely moving the gear unit after unpacking.

Storage Guidelines

Guidelines for storing the gear unit for extended periods, including seal checks.

INSTALLATION

Swinging Anchor System Installation

Provides essential steps and precautions for installing swinging anchor systems.

Assembly with Reaction Arm

Details the process of assembling the gear unit with a reaction arm.

Assembly with Reaction Rod

Explains how to assemble the gear unit with a reaction rod.

Assembly with Coupling

Guides the assembly process using a coupling.

Disassembling the Coupling

Provides instructions on how to safely disassemble a coupling.

GEAR UNIT SHAFT INSTALLATION

"K" Type Shaft: Machine Shaft with Shoulder

Details assembly, securing, and disassembly for 'K' type shafts with a shoulder.

"K" Type Shaft: Machine Shaft with No Shoulder

Details assembly and securing for 'K' type shafts without a shoulder.

"S" Type Shaft Assembly and Securing

Provides instructions for disassembling and securing 'S' type shafts.

"D" Type Shaft Disassembly

Provides instructions for disassembling a gear unit with a 'D' type shaft.

"D" Type Shaft: Machine Shaft with Shoulder Assembly

Details assembly of 'D' type units on machine shafts with a shoulder.

"D" Type Shaft: Securing and Coupling Disassembly

Details securing procedures and coupling disassembly for 'D' type shafts.

"D" Type Shaft: Machine Shaft with No Shoulder Assembly

Details assembly for 'D' type units on machine shafts without a shoulder.

"D" Type Shaft: Securing and Disassembly

Details securing procedures and coupling disassembly for 'D' type shafts.

ACCESSORY INSTALLATION

Motor Assembly and Versions

Covers general motor assembly and specific installation for 'Universale 00' and 'Central Joint' versions.

LUBRICATION

Gear Unit Lubrication and Viscosity

Explains oil selection, viscosity, and provides a viscosity table.

Additives and Oil Level Check

Explains additive importance and how to check oil levels.

EXPANSION TANK

Topping Up and Installation

Describes oil topping up and the correct installation/filling of an expansion tank.

LUBRICANT TABLES

Alimentary Use Lubricant Oils

Lists approved oils for alimentary use (USDA-H1/NSF-H1 specifications).

CHECKS AND TORQUE SETTINGS

First Start-Up Checks

Lists essential checks before initial machine operation.

Torque Setting Bolts Table

Provides a table of torque values for various bolt sizes and classes.

NO-LOAD TESTS

No-Load Test Procedures

Instructions and parameters for performing no-load tests.

MAINTENANCE

Routine Maintenance

Outlines regular maintenance tasks and schedules.

Oil Change and Unscheduled Maintenance

Provides detailed steps for changing oil and addresses unscheduled maintenance.

SCRAP DISPOSAL AND ECOLOGY

Machine Demolition and Waste Treatment

Steps for machine decommissioning, and guidelines for waste treatment and disposal.

TROUBLESHOOTING

Troubleshooting Guide

A table listing common problems, possible causes, and solutions.

CONFORMITY CERTIFICATE

Conformity Certificate Details

Declares product compliance with standards and regulations.

SERVICE NETWORK

Service Network Information

Lists contact information for service centers.

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