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DANA SPICER TM4 SUMO HP HV Powertrain User Manual

DANA SPICER TM4 SUMO HP HV Powertrain
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Dana TM4
®

Troubleshooting Guide
SMTS-0603
March 2022
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DANA SPICER TM4 SUMO HP HV Powertrain Specifications

General IconGeneral
BrandDANA
ModelSPICER TM4 SUMO HP HV Powertrain
CategoryIndustrial Equipment
LanguageEnglish

Summary

Safety Warnings

IMPORTANT NOTICE

Critical safety advisory for immediate attention and risk assessment.

General Safety Precautions

General guidelines for safe operation, maintenance, and handling.

Electrical and Coolant Safety

Warnings regarding high voltage, electrical hazards, and coolant handling procedures.

General Information

Acronyms and Symbols

Glossary of technical terms and symbols used throughout the manual.

Key Features and Components

Overview of main system features, MCU, and motor components.

System Specifications

Technical details and performance parameters of the motorization system.

Installation and Connection Guidelines

Procedures for connecting auxiliary battery, fuses, and high voltage battery.

System Schematics and Software

Visual system diagrams and information on embedded software packages.

Coolant Specifications

Details on coolant type, handling, and system requirements for cooling.

Diagnostics

Diagnostics Tool Overview

Introduction to the TM4 ODIN diagnostic tool for system analysis.

Diagnostic Tool Requirements

Necessary hardware, software, and drivers for using the diagnostic tool.

Diagnostic Equipment

Description of essential diagnostic tools like multimeters and megohmmeters.

CAN Interface and ODIN Setup

Procedures for installing CAN drivers and configuring the ODIN software.

Service Codes and Troubleshooting

Troubleshooting Code Definitions and Legends

Explanation of service codes, abbreviations, and flowchart symbols.

Troubleshooting Trees - Core System Issues

Diagnostic procedures for fundamental system errors like shutdown and Vaux issues.

Troubleshooting Trees - Motor and Sensor Problems

Diagnostic steps for motor signal, sensor, and calibration issues.

Troubleshooting Trees - Electrical and Communication Faults

Procedures for diagnosing HVIL, CAN communication, and VMU errors.

Troubleshooting Trees - Performance and Overload Issues

Steps for addressing voltage, current, speed, and temperature threshold errors.

Connector and Cooling Circuit Integrity Checks

Procedures for verifying connector integrity and cooling system functionality.

Appendix

SysFile ID and Troubleshooting Tree Tables

Reference tables mapping SysFile IDs to relevant troubleshooting trees.

Save and Retrieve EEPROM/GDD Data

Procedures for saving and retrieving EEPROM and GDD files using ODIN.

Cooling Agent Precautions

Safety guidelines and precautions for handling cooling agents.

Software Update Procedure

Step-by-step guide for updating the system software via ODIN.

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