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S200-VTS
Danaher Motion S200-VTS User Manual
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S200-VTS Product Manual
Base & SynqNet Hardware Installation Manual
Control Logic Version 3.0 or Higher
Revision C1 May 08,2008
Keep all product manuals as a product
component during the life span of the
servo amplifier. Pass all product manuals
to future users/owners
of the servo amplifier.
C
®
US
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 S200 Series Drives
7
Manual Scope
7
Model Number
8
Drive Model Numbers and Descriptions
8
2 Before You Begin
9
Safety
9
Unpacking and Inspecting
9
3 Specifications
10
Drive Family Power
10
AC Input Drives - Control and Power
12
AC Control Power Supply
12
AC Motor Power Supply
12
AC Bus Voltage and Faults
12
AC Motor Power Inrush Current & Fusing
12
AC Control Power Inrush Current & Fusing
13
AC Power on Delay
13
DC Input Drives - Control and Power
13
DC Control Power Supply
13
DC Bus Voltage and Faults
13
DC Control Power on Delay
13
Motor Current Control
13
Current Loop Bandwidth
14
Offset Current
14
Velocity Loop
14
Velocity Loop Compensation
14
Command I/O
15
Analog Command
15
Analog Output (Dacmon)
15
HSINP - Step/Pwm Command
15
MSINP - Direction Command
15
Quadrature Input
16
General Purpose Inputs
16
General Purpose Outputs
16
Quadrature Outputs
16
Mechanical
17
Environmental
17
Smart Feedback Device (SFD)
17
Position Signal
17
Velocity Signal
18
Emulated Encoder Output Signals
18
General SFD Specifications
18
4 Quick Start Guides
19
S200 Base Unit Drive
19
S200 Tools Software Installation
19
Hardware Setup
20
S200 Tools Communications Wizard
20
Motor Feedback Configuration
22
Save Options
22
S200 Synqnet Drive
22
MDK and Synqnet Controller Installation
22
S200 Tools Software Installation
22
Hardware Setup
23
S200 Tools Communication Wizard
24
Synqnet Configuration
26
Motor Feedback Configuration
26
Save Options
27
5 Mounting the Drive
28
Mounting Dimensions
28
Mechanical Outline Drawings
30
Base AC Drive (S20260-, S20360-, S20660-VTS)
30
Base AC Drive (S21260-VTS)
31
Base AC Drive (S22460-VTS)
32
Base DC Drive (S20330-, S20630-VTS)
33
Synqnet AC Drive (S20260-, S20360-, S20660-SRS)
34
Synqnet DC Drive (S20330-, S20630-SRS)
35
6 Wiring the Drive
36
AC Input Drive Wiring
36
AC Drive (S20260-, S20360-, S20660-VTS)
36
AC Drive (S21260-, S22460-VTS)
37
J1 - AC Input Drive Power
38
DC Input Drive Wiring
41
J1 - DC Input Drive Power
42
DC Power Supply Requirements
43
Bus Voltage
43
Control Voltage
44
Grounding
44
Bus Capacitance
44
Bus Switching and Fusing
44
J2 - Motor Power Connector
45
J3 - Feedback Connector
46
J4 - Command I/O Connector
47
General Purpose Inputs
47
General Purpose Outputs
51
High Speed Input
53
Sfd Bat
54
DAC Monitors
54
Encoder Outputs/Inputs
55
Analog Command Input
56
J5 - Serial Port Connector
57
Serial Interface Specification
58
RS-232 Wiring
58
Synqnet Option Card Wiring
59
J11 - Synqnet in Port Connector
60
Synqnet Leds
60
J12 - Synqnet out Port Connector
61
Synqnet Leds
61
J13 - Discrete I/O Connector
62
J13 - Discrete I/O Connection Schematic
63
J14 - AUX FB Connector
64
Auxiliary Feedback Device Port
64
Auxiliary Feedback Sin-Cos Interpolation Scaling
65
7 Basic Configuration
66
Switch Settings
66
S2 - DIP Setup Switch
66
S1 - Rotary Setup Switch
67
S11, S12 - Rotary Synqnet ID Switches
68
Configuring for Brush Motors
70
Configuring with 6-Step (Hall) Feedback
71
6-Step Feedback Wiring
71
6-Step Torque/Current Mode
71
6-Step Velocity Mode
72
Configuring with SFD Feedback
73
SFD Motor Parameters
73
SFD Torque/Current Mode
74
SFD Velocity Mode
75
SFD Position Mode
76
Reversing Motion Direction
77
8 Advanced Configuration
78
Base Drive Torque/Velocity Control Block Diagram
79
Base Drive Position Control Block Diagram
80
Synqnet Drive Torque Control Block Diagram
81
Synqnet Drive Velocity Control Block Diagram
82
Parameters and Variables
83
Parameter and Variable Storage
83
Model Dependent Scale Factors
83
Read/Write NV Parameters
84
Status and Control Variables
93
9 Synqnet Configuration
98
Drive FPGA Table
98
Drive Monitor
99
Drive Monitor Table
99
Monitoring Real-Time Data from Drive
100
Accessing Drive Parameters over Synqnet
100
Introduction
100
Memory Operations on Drive Parameters
101
Accessing Individual Parameters
101
Accessing an Entire Parameter Set
101
10 Accessories, Connector Kits, and Cables
105
Accessories
105
Connector Kits
105
Cables
105
11 Diagnostics and Troubleshooting
106
Drive Fault Codes
106
Diagnostics
108
Fault Generation
111
Appendix A - DC Power Supply Design
112
Design
112
Single Power Supply Operation
112
A.1 Design
112
Main Supply Output Capacitance (J1-3 to J1-2)
114
Two Power Supply Operation
116
Control Supply (J1-1 to J1-2)
117
Multi-Axis Considerations
117
Bus Energy & Power Numerical Examples
118
Min. External Bus Capacitance
118
Energy from Acceleration Time
118
Capacitor Energy Absorb/Deliver
118
Bus DC Input Power
118
Appendix B - Cables
119
Long Cables
119
Custom Composite Cables
119
B.1 Long Cables
119
Appendix C - Danaher Motion Linear Motor Wiring
121
Appendix D - Process to Setup Non-Danaher Motors
122
Detailed Drive Motor Wiring Discovery Procedure
123
Appendix E - Voltage Sag Standard - Semi F47, F42
125
Appendix F - Using a Voltage Doubler Mode Drive
126
S2Xx50 AC Line Voltage Doubling Drive Power Specifications
127
Appendix G - Regulatory Information
128
Conformance Requirements
128
CE Approval
128
CE EMC Compliance
128
G.1 Conformance Requirements
128
CE Test Setup
129
G.2.1. CE Test Setup
129
Declaration of Conformity
130
G.2.3 Declaration of Conformity
130
Ce Declaration of Conformity
131
Installation and Commissioning
132
Safety Requirements
132
European Compliance
132
Low Voltage Directive and EN50178
133
UL and Cul Conformance
134
Additional Safety Precautions
135
EMC Compliance with EN61800-3
136
AC Mains Conducted Emissions
137
Regen Resistor
138
Additional EMC Information Sources
138
G.11 Regen Resistor
138
4
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Danaher Motion S200-VTS Specifications
General
Brand
Danaher Motion
Model
S200-VTS
Category
Servo Drives
Language
English
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