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Danaher Motion SERVOSTAR CD-LITE - User Manual

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Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Danaher Motion SERVOSTAR CD-LITE and is the answer not in the manual?

Summary

Product Description

Product Features

Details the extensive features of the SERVOSTAR CD-Lite amplifier for motion control applications.

Main Features

Lists key capabilities like digital current loop, velocity loop, current ratings, and easy setup.

Robust Design

Highlights the amplifier's durability with isolated electronics and comprehensive fault protection.

Feedback Devices

Describes various feedback types supported by the SERVOSTAR CD-Lite, including encoders and resolvers.

Amplifier Configuration

Explains how to configure the amplifier using MOTIONLINK and Personality Modules for ease of setup.

MOTIONLINK Software Environment

Details the features and capabilities of the MOTIONLINK software for setup, monitoring, and troubleshooting.

Monitoring and Troubleshooting Tools

Outlines tools within MOTIONLINK for monitoring drive operation and diagnosing issues.

Fault and Safety Detection

Covers watchdog faults, speed/current protection, thermal protection, and limit switch detection.

General Information

Provides general information including enabling/disabling features, firmware memory, and torque angle control.

CD-Lite vs. CD Comparison

Compares the SERVOSTAR CD-Lite features and specifications with the standard SERVOSTAR CD.

Part Number Description

System Startup

Computer Requirements

Lists the necessary hardware and software requirements for running the MOTIONLINK software.

RS-232 A Protocol Settings

Specifies the serial communication settings required for connecting to the SERVOSTAR CD-Lite.

Communication Flow

Illustrates the data flow between a PC and the SERVOSTAR CD-Lite, explaining parameter handling.

Installing MOTIONLINK

Provides step-by-step instructions for installing the MOTIONLINK software on a PC.

Using MOTIONLINK

Explains the different methods for configuring the drive using the MOTIONLINK software.

Startup Wizard

Describes the step-by-step Startup Wizard for initial drive configuration and parameter setup.

Setting Drive Variable Parameters

Details how to set drive voltage parameters and monitor DIP switch settings via the Drive button.

Setting Motor Variable Parameters

Explains how to select and download motor parameters from the MOTIONLINK motor database.

Customizing to Application

Guides on selecting operational modes and tuning parameters like bandwidth and filtering for specific applications.

Main MOTIONLINK Screen

Describes the main interface of MOTIONLINK, accessed after exiting the Startup Wizard for corrections.

Restoring Factory Parameters

Explains how to restore the drive to its original factory variable parameters.

Restoring Custom Parameters

Details the process of restoring custom parameters from an .SSV file into the drive.

Terminal Mode Operation

Describes using Terminal Mode for direct monitoring and modification of drive variables and commands.

Initial Startup Procedures

Covers the initial power-up sequence, self-tests, and basic configuration verification.

Enabling the System

Explains the conditions and flags required to enable the drive and apply power to the motor.

Feedback

Incremental Encoder

Details the incremental encoder feedback signal, its resolution, and associated circuits.

Encoder Specifications

Lists the technical specifications for encoder requirements, including signal type, voltage, and frequency.

Encoder Cable Lengths

Provides recommendations and considerations for encoder cable lengths to ensure reliable signal transmission.

Encoder Resolution and Accuracy

Explains how SERVOSTAR systems achieve high resolution and accuracy with encoder feedback.

A;B;Z;Halls Feedback

Describes how the drive uses A/B/Z/Hall signals for commutation and angle calculation.

A;B;Halls Feedback

Explains the operation of A/B/Hall feedback signals for commutation and angle calculation.

Resolver Feedback

Discusses the use of resolver feedback for motor shaft position and its characteristics.

Resolver Signal Processing

Explains how the drive obtains absolute position from the resolver's sine and cosine signals.

Resolver Specifications

Lists the technical specifications for resolver feedback, including transformation ratio and modulation frequency.

Resolver Cable Lengths

Provides guidance on cable types and lengths for resolver feedback systems.

Resolver Resolution and Accuracy

Details how SERVOSTAR calculates motor velocity and its resolution capabilities with resolver feedback.

R;D Converter Specifications

Lists the inaccuracy contributions of R/D converter components to overall system accuracy.

Resolver Accuracy Specifications

Summarizes the accuracy specifications for resolver feedback systems in arc minutes.

Halls Only Feedback

Explains how hall signals are used for commutation with sinus commutation.

Hall Six-Step Commutation

Details the hall signal states and their relation to phase and disconnect for six-step commutation.

Encoder Equivalent Output

Describes the encoder equivalent output signals and their use for position feedback.

Resolver Systems Overview

Discusses resolver system output signals, resolution, and index pulse placement.

Encoder Systems Overview

Explains the encoder system output signal, scaling, and frequency limits.

System Operation

Drive State Indicators

Describes the different drive states like Power-up, Steady State, Flashing State, and Momentary Fault.

Status Display Interpretation

Details the appearance of the seven-segment indicator and the meaning of its display segments.

Decimal Point Status

Explains the meaning of the decimal point on the Status Display, indicating drive enable status.

Drive Status Meanings

Describes the drive status (OFF, ON, Flashing) and what each state signifies.

Operational Modes

Explains the different operating modes (OPMODE=1 Velocity, OPMODE=3 Torque) of the SERVOSTAR CD-Lite.

System I;O Overview

Discusses the Input/Output features of the C3 connector, excluding the Thermostat input.

Analog Input (ANIN1)

Details the analog input for velocity or torque command, including scaling and offset adjustments.

Remote Enable Input (REMOTE)

Explains the function of the opto-isolated Remote Enable input for hardware drive enable.

Fault Output Relay

Describes the relay output used for ‘Drive Ready’ or ‘Drive Up’ indication and its configuration.

Limit Switches

Details the two limit switches available in Velocity mode for CW and CCW direction control.

Configurable Analog Output (ANOUT)

Explains the use of the ±10V, 8-bit analog output for monitoring and tuning purposes.

Digital Output Function

Describes the fixed digital output that indicates regular operation or Foldback mode.

Control Loops Explained

Introduces the servo control loops, their characteristics, and configuration methods.

Core Processors

Details the embedded controller and DSP controller, their operating system, and firmware.

Servo Loop Description

Current Loop

Describes the digital, high-bandwidth current loop, its function, and PWM signal generation.

Commutation Loop

Explains the commutation loop's role in converting current commands to three-phase sine waves using Torque Angle Advance.

Velocity Loop

Details the digital velocity loop, its function in regulating motor speed, and its filtering algorithm.

Torque Loop

Introduces the torque loop configuration and internal variables for system operation analysis.

Analog Torque Operation

Describes the common configuration of the CD-Lite in analog torque loop mode and the signal processing path.

Current Sampling

Explains how current feedback is sampled using closed-loop hall sampling for current regulation.

Foldback Protection

Introduces the two types of FoldBack protection for the motor and the drive.

Drive Foldback Mechanism

Details the Drive Foldback algorithm that monitors and reduces current to prevent damage.

Troubleshooting

Error Codes Overview

Explains how the SERVOSTAR CD-Lite communicates error codes and the three severity levels of errors.

Fatal Faults Error Codes

Lists fatal error codes, their status display, messages, possible causes, and severity.

Non-Fatal Error Codes

Lists non-fatal error codes, their status display, messages, possible causes, and severity.

No Message Faults

Details faults indicated only by status display codes, not text messages.

Fault Monitoring System

Explains how the microprocessor monitors components and logs faults, including common fault types.

PowerStage Faults

Describes power stage faults like short-circuit, transistor failure, and overcurrent.

Low-Voltage Supply Faults

Explains faults related to out-of-tolerance ±12 VDC analog supply values.

OverSpeed Fault

Details the overspeed fault condition when motor speed exceeds the VOSPD limit.

Compensator Fault

Describes the fault when the drive cannot design a compensator, indicated by a flashing minus sign.

Memory Reliability Faults

Explains faults detected in RAM, EPROM, and EEPROM during initialization.

WatchDog Faults

Discusses watchdog failures that indicate serious problems and cause the drive to halt.

Firmware Upgrades

Upgrade Procedure

Provides a step-by-step guide for upgrading the SERVOSTAR CD-Lite firmware using the Ignite CD-Lite application.

Customer Support

Personality Module for CD-LITE

Preparation

States the required firmware version for using the Personality Module with the CD-LITE.

Description and Operation

Explains how to connect and use the Personality Module, including its switches and LED indicator.

Error Display

Details how errors are displayed on the CD-Lite's 7-segment display during module operations.

Schematic

Presents a schematic diagram illustrating the Personality Module's connections and functions.

How To Order

Provides the part number for ordering the Personality Module.

Appendix A: Wiring Connections

Motor Power Connections

Details the pinouts for motor power connections across different Kollmorgen motor series.

LR Resolver Connection

Shows the pinout for connecting resolvers to the SERVOSTAR drive for various motor types.

LE Encoder Connection

Provides detailed pinout information for LE encoder connections to SERVOSTAR drives.

Appendix B: Setup Example

Setup Example Walkthrough

Guides through an example setup, focusing on configuring the CD-Lite for a GOLDLINE motor in Torque Mode.

Configure CD-Lite to Motor

Step-by-step instructions on starting MOTIONLINK and initiating the motor configuration process.

MOTIONLINK Motor Configuration

Details selecting the motor family, model, and downloading parameters to the drive.

MOTIONLINK Feedback Device Config

Guides on selecting the encoder type and resolution for feedback configuration.

Encoder Initialization

Explains how to initialize the encoder using the Enc Init tab and enter resolution values.

Operation Mode: Analog Torque

Describes setting the operation mode to Analog Torque and selecting Analog Input.

Analog Input Configuration

Details the Analog Input configuration window for setting offset, deadband, and filter.

Zero Input Procedure

Explains how to use the Zero Input function for the ANZERO procedure and change axis state.

Axis State Change

Guides on changing the axis state from Disable to Enable and setting Analog Offset.

Appendix C: Linear Motor Usage

Linear Motor with CD-LITE

Discusses using linear motors with the CD-LITE and the need for parameter conversion.

Calculate CD-Lite Parameters

Provides formulas and guidelines for calculating CD-Lite parameters for linear motors.

Appendix D: Motor Thermostat

Motor Thermostat with CD-LITE

Explains the support for PTC and NTC motor thermostats and their fault state conditions.

Danaher Motion SERVOSTAR CD-LITE Specifications

General IconGeneral
Number of Axes1
Control ModesTorque, Velocity, Position
CommunicationCANopen
Communication InterfaceCANopen
FeedbackIncremental Encoder
Protection FeaturesOvervoltage, Overcurrent, Overtemperature

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