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Danfoss air User Manual

Danfoss air
24 pages
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Danfoss Air
Installation manual for Danfoss air units and duct systems
DANFOSS HEATING SOLUTIONS
MAKING MODERN LIVING POSSIBLE
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Danfoss air Specifications

General IconGeneral
BrandDanfoss
Modelair
CategoryAir Conditioner
LanguageEnglish

Summary

Danfoss Air System Introduction

Preparation Before Installation

Guidance on checking shipment completeness and following installation instructions in sequence for best results.

Air Unit and Condensate Line Installation

Correct Siphon Installation

Diagram and explanation of the proper method for installing the siphon for condensate drainage.

Incorrect Siphon Installation

Illustration of improper siphon installation that risks condensate drain failure and water leakage.

Siphon Accessory Check

Important note that the siphon is a separate accessory and requires checking for correct adjustment.

Attic Unit Top View Connections

Top view diagram for attic units showing power supply, CCM module, and air intake/exhaust connections.

Service Access Clearance

Mandatory requirement to maintain 60 cm free space in front of the unit to ensure adequate service access.

Wall Unit Installation (w¹ & w²)

Wall Bracket Detail A

Close-up view of wall bracket detail, illustrating the placement of rubber separators for vibration damping.

Wall Unit Top View

Diagram showing the top view of a wall unit, indicating the location of the condensate connection.

Wall Unit Service Access

Guidance on maintaining 60 cm free space in front of wall units to facilitate service access.

Electrical Installation Procedures

CCM Module Mounting

Step-by-step guide for securely mounting the Communication Control Module (CCM) onto its wall bracket.

CCM Module Dismantling

Instructions for safely and correctly removing the CCM module from its wall bracket.

Electrical Installation Note

Important note regarding accessory connections and the need to remove specific pins on the ventilation system plug.

Wireless Connection Setup

Wireless Connection Troubleshooting

Guidance on resolving issues with wireless connections, including signal strength and interference.

Air Dial Optimal Placement

Recommendations for placing the Air Dial for accurate temperature sensing and optimal wireless communication.

Air Dial Link Test Procedure

Steps to perform a link test to verify wireless signal strength before permanently mounting the Air Dial.

Balancing Main Air Volumes

Importance of Air Volume Balancing

Explanation of why balancing air volumes is crucial for system efficiency and preventing house issues like fungus.

Low Outdoor Temperature Setup

Instructions for system operation and balancing when outdoor temperatures are below -3°C.

Balancing with Danfoss Duct Systems

Procedure for balancing air volumes when using Danfoss-supplied duct systems, referencing pre-set values.

System Setup via Service Menu

Steps to access the hidden service menu for setting basic fan speeds and commissioning the system.

Balancing with Third-Party Duct Systems

Procedure for balancing air volumes when using duct systems not supplied by Danfoss, following project manager instructions.

Danfoss Air w1 Unit Dimensions

w1 Unit Top View Dimensions

Diagram showing the top view of the w1 unit with dimensions and port layout.

w1 Unit Front View Dimensions

Diagram showing the front view of the w1 unit with dimensions and weight indication.

w1 Unit Isometric View

Isometric drawing of the w1 unit with the front panel removed, highlighting internal components.

Danfoss Air w2 Unit Dimensions

w2 Unit Top View Dimensions

Diagram showing the top view of the w2 unit with dimensions and port layout.

w2 Unit Front View Dimensions

Diagram showing the front view of the w2 unit with dimensions and weight indication.

w2 Unit Isometric View

Isometric drawing of the w2 unit with the front panel removed, highlighting internal components.

Danfoss Air a2 Unit Dimensions

a2 Unit Right View Dimensions

Diagram showing the right view of the a2 unit with dimensions and port layout.

a2 Unit Front View Dimensions

Diagram showing the front view of the a2 unit with dimensions and weight indication.

Danfoss Air a3 Unit Dimensions

a3 Unit Front View Dimensions

Diagram showing the front view of the a3 unit with dimensions and weight indication.

Unit Front Panel Removed Details

Unit Internal View Details

Diagram illustrating internal components and connection points after removing the unit's front panel.

Danfoss Air w1 Technical Data

w1 Unit Flow Properties

Graph illustrating flow rate versus external pressure for the w1 unit.

w1 Unit Typical Operation Points

Table detailing typical operating points, flow, pressure, SFP, and power consumption for the w1 unit.

w1 Unit Efficiency Data

Graph showing dry efficiency and condensation efficiency ratings for the w1 unit.

Danfoss Air w2 Technical Data

w2 Unit Flow Properties

Graph illustrating flow rate versus external pressure for the w2 unit.

w2 Unit Typical Operation Points

Table detailing typical operating points, flow, pressure, SFP, and power consumption for the w2 unit.

w2 Unit Efficiency Data

Graph showing dry efficiency and condensation efficiency ratings for the w2 unit.

Danfoss Air a2 Technical Data

a2 Unit Flow Properties

Graph illustrating flow rate versus external pressure for the a2 unit.

a2 Unit Typical Operation Points

Table detailing typical operating points, flow, pressure, SFP, and power consumption for the a2 unit.

a2 Unit Efficiency Data

Graph showing dry efficiency and condensation efficiency ratings for the a2 unit.

Danfoss Air a3 Technical Data

a3 Unit Flow Properties

Graph illustrating flow rate versus external pressure for the a3 unit.

a3 Unit Typical Operation Points

Table detailing typical operating points, flow, pressure, SFP, and power consumption for the a3 unit.

a3 Unit Efficiency Data

Graph showing dry efficiency and condensation efficiency ratings for the a3 unit.

Service Menu Operations

Service Menu Access

Description of how to activate the service menu via the Air Dial button for installer-specific settings.

Service Menu Navigation Back

Explanation of the 'Back' function for navigating out of service menu options.

Service Menu Info Function

Accessing system information, including fan steps displayed without rounding.

Service Menu Filter Timer

Function to set or manage the filter replacement reminder timer within the service menu.

Service Menu Language Setting

Option to select the desired display language for the Air Dial interface.

Service Menu Basic Step Setup

Installer control mode (0-100%) for setting basic fan speeds and system operation parameters.

Service Menu Link Test

Procedure to test the wireless connection strength between the Air Dial and the CCM module.

System Reset Procedure

Record Basic Steps Before Reset

Crucial step to record current fan steps from 'Service > Info > basic steps' before resetting.

Air Dial Reset Process

Steps to reset the Air Dial by removing and reinserting batteries while holding the button.

CCM Module Reset Process

Procedure to reset the CCM module by reconnecting its cable while pressing its button.

System Reset to Factory Settings

Confirmation that the system is reset and ready for re-registration as per chapter 3 instructions.

Valve Location Guidelines

General Valve Placement Advice

General advice on valve placement, considering usage areas, house features, and potential obstructions.

Air Diffusion Valve Placement

Tips for positioning air diffusion valves to avoid direct airflow over seating or sleeping areas.

Extraction Valve Placement

Recommendations for placing extraction valves near moisture or contamination sources like bathrooms.

Drilling Holes for Ceiling Valves

Ceiling Drilling Caution

Important reminder to avoid damaging the ceiling's damp course during drilling and to repair it afterwards.

Valve Installation Procedure

Bayonet Socket Installation

Instructions for securely fixing the bayonet socket to the ceiling, with tips for gypsum ceilings.

Duct Adaptation for Insulation

Guidance on adapting ducts and using necessary fittings when passing through insulation layers.

Duct System Installation General

Duct Installation Examples

Illustrations showing examples of proper duct installation, including suspension and clipping methods.

Duct System Installation Notes

Important notes on duct placement, insulation, vibration damping, and avoiding damaged components.

Duct Adaptation and Cutting

Duct Adaptation Safety

Safety advice regarding the use of appropriate protective equipment when adapting duct sections.

Connecting the Duct System

Duct Connector Installation

Instructions for inserting and fixing duct connectors using self-tapping screws or pop rivets.

Crossing Ducts Guidance

Recommendations for routing crossing ducts to minimize heat loss and reduce pressure drop.

Duct Reductions and Branches

Guidance on using T-sections and RCFU reductions for modifying duct branches and main ducts.

Duct to Unit Connection

Instructions for making flexible connections between ducts and the unit to prevent vibration transfer.

Duct System Insulation

Insulation Thickness Notes

Important notes on minimum insulation thickness for supply, extract, fresh air intake, and sound dampers.

Insulation Option A

Illustration and recommendation for insulation option A, using layered lamella mat with staggered joints.

Insulation Option B

Illustration showing insulation option B for duct systems.

Incorrect Duct Insulation

Illustration demonstrating common mistakes in duct insulation that can reduce effectiveness.

Insulation Value Disclaimer

Disclaimer that insulation values are recommendations and country-specific regulations must be followed.

Duct System Sound Damping

Sound Damping Figure 1

Diagram illustrating a system with a single silencer placed after the unit for overall sound damping.

Sound Damping Figure 2

Diagram showing a system with two silencers used for branching to multiple rooms.

Room-to-Room Sound Damping

Recommendation for using specific silencers to reduce noise transmission between individual rooms.

Roof Terminals and Grills

Roof Terminal Installation

Recommendations for installing roof terminals on tiled roofs using specific insulated duct components.

Roof Terminal Placement Note

Important guidance on positioning discharge terminals relative to windows for optimal airflow and aesthetics.

Air Valve Adjustment

Supply Air Valve Adjustment

Instructions for adjusting supply air valves, including initial closing and specified opening turns.

Extract Air Valve Adjustment

Instructions for adjusting extract air valves, including setting position 0 and rotating the cone.

Valve Adjustment Guideline Note

Statement clarifying that the provided valve adjustment settings are guidelines and may vary.

Professional System Setup

Contact for System Setup Assistance

Information on contacting Danfoss Ventilation A/S to find an approved installer for system setup.

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