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Dantherm calorex WA 634ACL User Manual

Dantherm calorex WA 634ACL
52 pages
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Page 1 SD331852 issue 5
Air/water heat pumps
Chillers and heater chillers
Owner installation manual (SD331852 issue 7)
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Dantherm calorex WA 634ACL Specifications

General IconGeneral
BrandDantherm
Modelcalorex WA 634ACL
CategoryHeat Pump
LanguageEnglish

Summary

Health and Safety Warnings

General Safety Guidelines

General safety instructions for appliance operation and maintenance by competent persons.

Air/Water Heat Pump Overview

Models Covered in this Manual

Overview of HC, CL, CH, and C heat pump models and their operating temperature limits.

The Heat Pump Cycle

Understanding the Vapour Compression Cycle

Detailed explanation of the thermodynamic heating cycle with a diagram.

Coefficient of Performance (C.O.P.)

Explanation of efficiency ratio as heat output to energy input in kW.

Installation Procedures

Unit Siting Guidelines

Recommendations for unit placement, clearance, and protection from weather.

Air Flow Requirements

Guidelines for ensuring adequate air inlet and discharge, including free area calculations.

Plumbing Connections and Drainage

Details on water inlet/outlet connections, bypass, condensate drainage, and pipework support.

Pool Water Quality Standards

Recommended levels for pH, alkalinity, hardness, and chemicals for pool water.

Water Flow Determination

Flow Rate for AW634/1234 Models

Instructions for setting water flow using a window and gate valve for specific models.

Flow Rate for AW1834BHC

Methods for setting water flow using flow meter or differential pressure gauges.

Flow Rate for PP22BC

Water flow switch settings and thermostat display for PP22BC model.

Water Schematics

Pool Water Schematic (Standard)

Diagram showing standard pool water filtration, heating, and pump connections.

Domestic Water Chiller Installation

Recommended and alternative installation diagrams for cooling domestic water.

Industrial Hot Water Heat Pump Installation

Schematic for industrial heat pump installation with flow setting methods.

Corrosion and Electrical Systems

Electrolytic Corrosion Prevention

Explanation of electrolytic corrosion and recommended bonding for metallic components.

Electrical Wiring and Supply

Guidelines for electrical installation, supply, fuses, isolators, and earthing.

Electrical Supply Connections

Diagrams showing mains connections for single and three-phase units.

External Interlock Wiring

Method for wiring external interlock for water pump operation with the heat pump.

PP22BC Electrical Connections

Diagrams for accessing the electric box and mains connections for PP22BC.

Thermostat and Controls

Changing Digital Thermostat Position

Procedure for exchanging the thermostat and dummy thermostat positions.

Thermostat Operation and Indicator Lamps

Explanation of digital and dial thermostat controls and indicator lamp functions.

PP22BC Digital Thermostat

Details on PP22BC digital thermostat controls, indicator lamps, and error messages.

Electrical Installation Diagrams

Single Phase Pump (Max 3/4 HP) Installation

Wiring diagram for single phase heat pumps with small single phase water pumps.

Three Phase Pump Installation

Wiring diagram for heat pumps with three phase water pumps.

Single Phase Pump (Larger than 3/4 HP) Installation

Wiring diagram for heat pumps with larger single phase water pumps.

Pool Pump Synchronisation

PP22BC Chiller Integration

How the chiller can override time clock settings for continuous pump operation when chilling.

Electrical Circuit Diagrams

WA634ACH Single Phase Diagram

Detailed circuit diagram for the WA634ACH single phase unit.

WA1222AC Single Phase Diagram

Detailed circuit diagram for the WA1222AC single phase unit.

WA1234BC Three Phase Diagram

Detailed circuit diagram for the WA1234BC three phase unit.

AW634AHC Single Phase Diagram

Detailed circuit diagram for the AW634AHC single phase unit.

WA634ACL Single Phase Diagram

Detailed circuit diagram for the WA634ACL single phase unit.

AW1234BHC Three Phase Diagram

Detailed circuit diagram for the AW1234BHC three phase unit.

AW1834BHC Three Phase Diagram

Detailed circuit diagram for the AW1834BHC three phase unit.

PP22BC Three Phase Diagram

Detailed circuit diagram for the PP22BC three phase unit.

Heat Pump Malfunction and Troubleshooting

User Check List for Common Issues

Guide for diagnosing unit operation issues based on lamp indicators and actions.

User Checklist for AW1234/1834HC

Checklist for unit operation status and fault diagnosis for specific models.

User Checklist for PP22BC

Guide to PP22BC indicator lamps, messages, and digital thermostat error codes.

Datasheets

Performance and Electrical Specs

Technical data for heating and cooling performance, electrical input, and supply requirements.

PP22BC Technical Specifications

Detailed technical data, dimensions, and general data for the PP22BC model.

Installation Drawings

WA634ACH/ACL Dimensions

Diagrams showing dimensions, service access, and connection points for WA634ACH/ACL.

AW634AHC Dimensions

Diagrams showing dimensions, service access, and connection points for AW634AHC.

AW1234 Dimensions

Diagrams showing dimensions, service access, and connection points for AW1234.

WA122/1234 Dimensions

Diagrams showing dimensions, service access, and connection points for WA122/1234.

AW1834BHC Dimensions

Diagrams showing dimensions, service access, and connection points for AW1834BHC.

PP22BC Dimensions

Diagrams showing dimensions, service access, and connection points for PP22BC.

Winterising and Start-up Procedures

Winterising Procedure (Drain Down)

Step-by-step guide for draining and protecting the heat pump during winter.

Start Up Procedure After Winterisation

Instructions for safely starting the heat pump after a winter shutdown.

Warranty Conditions

Exclusions and Requirements

Conditions that void the warranty and requirements for claims, including water quality.

Machine Record Log

F-Gas Regulation Compliance

Log sheet for refrigerant handling, leak tests, and maintenance for F-Gas compliance.

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