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Clutch
CLUTCH MASTER CYLINDER
REMOVAL
1.
Remove luggage compartment carpet and
both access covers on left side of
compartment.
2.
Disconnect reservoir hose and clutch pipe
from
master cylinder and cap ends to prevent
entrance of dirt.
3. Working from inside vehicle, remove clip and
clevis pin securing master cylinder push rod to
clutch release shaft.
4.
Remove nuts securing master cylinder to pedal
box.
5. Remove master cylinder from vehicle by pulling
it out through forward access hole.
DISASSEMBLY
1.
Clean outside of master cylinder thoroughly.
Turn cylinder over and pump push rod by hand
to drain all
fluid.
Always discard used
fluid.
2.
Carefully release crimps on metal retaining
band securing dust cover. Do not damage
metal band as it must be reused.
3. Pull back dust cover and remove circlip.
4.
Remove plunger assembly by shaking cylinder
or by compressed air pressure.
5. Lift leaf on spring retainer and separate spring
assembly from plunger. Fig. 5
6. Compress spring to free valve stem from
keyhole in spring retainer. Remove spring and
valve assembly from spring retainer.
SPRING RETAINER
SPRING RETAINER
LEAF-J
Fig. 5
7. Remove valve stem and spring washer from
valve spacer.
8. Remove valve seal from valve stem and remove
plunger seal from plunger.
9. Use clean brake fluid to clean all metal parts
thoroughly. Air dry and place cleaned parts on
clean paper or lint-free cloth.
DUST COVER
CIRCLIP
PLUNGER ASSEMBLY
PLUNGER
PLUNGER
fK'NG
SEAL RETAINER
SPRING
VALVE
SPACER
SPRING
WASHER
VALV
STEM
E
VALVE
SEAL
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