ptrtj
Note:
Do not use any cleaning fluids that contain
mineral oil.
10.
Examine plunger and cylinder bore for visible
score marks, ridges and corrosion. If bore or
plunger are not smooth, cylinder must be
replaced.
Fig. 6
Note:
Polishing or honing the bore of the cylinder is
prohibited.
REASSEMBLY
1.
Use new parts from service kit when
reassembling.
2.
Lubricate new plunger seal with clean brake
fluid and install seal on the plunger with lip
facing valve assembly. Fig. 6
3. Lubricate new valve seal and fit
seal,
smallest
diameter leading, on to valve head.
VALVE SEAL
I
SPRING
WASHER
VALVE
HEAD
Fig. 7
mZZMZM
VALVE SPACER
4.
Position new spring washer on valve stem so it
"flares"
away from valve stem shoulder. Fig. 7
5. Fit valve stem and spring washer into valve
spacer.
6. Fit spring and spring retainer to valve
assembly. Compress spring until valve stem
passes through keyhole in spring retainer and
engages in center.
7. Fit spring sub-assembly onto plunger and
depress leaf of spring retainer to secure
assembly.
8. Lubricate plunger assembly and cylinder bore
with clean brake
fluid.
Insert plunger assembly
into cylinder bore.
9. Fit new dust cover on push rod. Place push rod
and retaining washer in master cylinder and
install new circlip.
10.
Smear dust cover and plunger bore entrance
with rubber grease supplied in service kit.
11.
Position dust cover over bore and install metal
retaining band. Firmly press metal band against
cover and crimp metal band in three (3) equally
spaced places to secure.
INSTALLATION
1.
Fit master cylinder on vehicle. Install and
tighten two (2) mounting bolts. See torque
specifications.
2.
In car, connect master cylinder push rod to
clutch release shaft using clevis pin, washer
and retaining pin.
3. Connect reservoir hose to master cylinder.
4.
Fit clutch pipe to master cylinder but do not
tighten completely.
5. Top up reservoir with clean brake fluid and
bleed air from master cylinder by depressing
clutch pedal slowly. Repeat until all air has
been evacuated. Tighten clutch pipe.
6. Install access covers and luggage
compartment carpet.
7. Top up reservoir and perform clutch bleeding.
Raw
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