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Demco Kar Kaddy X - User Manual

Demco Kar Kaddy X
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RD20026, Rev 6
08/20
TOW DOLLY
Kar Kaddy X
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Summary

For Your Safety

Safety Alert Symbol

Explains the purpose and meaning of the safety alert symbol.

Signal Words Explained

Defines signal words used to convey hazard levels and their meanings.

General Equipment Safety Guidelines

Provides essential safety practices for operating and maintaining equipment.

Lighting and Marking Requirements

Responsibilities for lighting and marking compliance with highway regulations.

Safety Sign Care and Installation

Instructions for maintaining and installing safety decals on the equipment.

Tire Safety Precautions

Guidelines and warnings related to tire mounting, inflation, and selection.

Pre-Operation Safety Checks

Pre-operation checks and safety recommendations for the operator.

Safe Tow Dolly Operation Guidelines

Safety precautions to follow while operating the tow dolly and towing vehicle.

Post-Operation and Storage Safety

Safety measures after finishing operation or unhitching and storing the unit.

Highway and Transport Safety

Guidelines for safe driving and transporting the loaded tow dolly on public roads.

Performing Maintenance Safely

Safety guidelines and procedures for performing maintenance on the equipment.

Pre-Checks Before Loading

Essential Safety Checks

Crucial safety checks to perform before and during tow dolly usage.

Towing Vehicle Requirements

Specifications and conditions required for the towing vehicle.

Loading and Towing Limitations

Restrictions on towed vehicle weight, width, and speed for safe operation.

Lighting System Checks

Procedure for testing the tow dolly's lighting system for proper operation.

Towed Vehicle Weight and Size Limits

Defines the maximum weight and width for the towed vehicle.

Critical Loading Warning: No Backing Up

Emphasizes the prohibition of backing up the tow dolly due to maneuverability issues.

Loading Angle Clearance Guide

Guide to ensure proper clearance between towed vehicle and tow dolly.

Bolt and Lug Nut Torque Specifications

Specifies torque values for various bolts and lug nuts for secure assembly.

Decals

Decal Location Guide

Illustrates the placement of various decals on the tow dolly.

Loading Instructions

Initial Hook-Up and Preparation

Steps for connecting the towing vehicle and preparing the dolly for loading.

Releasing Tie-Down Straps

Procedure for releasing the tie-down straps for vehicle loading.

Vehicle Alignment and Tilt Bed Release

Aligning the towed vehicle and releasing the tilt bed for loading.

Driving Vehicle onto Dolly

Instructions for driving the towed vehicle onto the dolly's ramps and platform.

Securing Towed Vehicle on Dolly

Steps to secure the towed vehicle, including parking brake and steering lock.

Centering and Tightening Wheel Straps

Procedure for centering and securely tightening the tie-down straps over tires.

Wheel Strap Fitment and Exchange

Guidance on checking and exchanging wheel straps for proper tire fit.

Attaching Towed Vehicle Safety Chains

How to attach and secure towed vehicle safety chains for transport.

Driveshaft Disconnection Procedure

Instructions for disconnecting the driveshaft on certain towed vehicles.

Unloading the Towed Vehicle Safely

Steps for safely unloading the towed vehicle from the dolly.

Storing Dolly Straps and Preparing for Tow

Instructions for securing straps and preparing the dolly for transport when empty.

Tongue Breakdown

Tongue Parts Identification

Lists and diagrams parts for the tow dolly tongue assembly.

Undercarriage Breakdown

Undercarriage Parts Identification

Lists and diagrams parts for the tow dolly undercarriage.

Top Platform Breakdown

Top Platform Parts Identification

Lists and diagrams parts for the tow dolly top platform.

Brace Pipe Assembly Breakdown

Brace Pipe Assembly Parts Identification

Lists and diagrams parts for the brace pipe assembly.

Wiring Breakdown

Wiring Components Identification

Lists and diagrams parts for the tow dolly wiring system.

Testing Electrical Circuitry

Procedures for testing the tow dolly's electrical and lighting circuits.

Brakes Breakdown

Surge Brake System Components

Lists and diagrams parts for the surge brake system.

Hydraulic Brake Bleeding Procedure

Step-by-step guide for bleeding the hydraulic brake system.

DA91 Brake Actuator Components

Lists and diagrams parts for the DA91 brake actuator.

Fender Breakdown

Fender Assembly Components

Lists and diagrams parts for the tow dolly fenders.

Winch & Tilt-Bed Latch Breakdown

Winch Mechanism Components

Lists and diagrams parts for the winch assembly.

Tilt-Bed Latch Mechanism Components

Lists and diagrams parts for the tilt-bed latch mechanism.

Assembly Instructions

Overall Parts View for Assembly

An exploded view showing the placement of all assembly parts.

Boxed Tow Dolly Assembly Steps

Detailed steps for assembling the boxed tow dolly unit.

Tow Dolly Options

Optional Spare Tire and Mount

Details and parts for the optional spare tire and mounting bracket.

Optional Winch Assembly

Details and parts for the optional winch assembly.

Optional Wheel Jack

Details and parts for the optional wheel jack.

Optional Light Bar Components

Details and parts for the optional light bar.

Sentry Deflector Components

Lists and diagrams parts for the Sentry Deflector option.

Demco Kar Kaddy X Specifications

General IconGeneral
Maximum Vehicle Tread Width76 inches
Overall Width101 inches
MaterialSteel
FoldableNo
Hitch Type2-inch ball coupler
Wheel Size14 inches

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