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Denyo DLW-300ESW - User Manual

Denyo DLW-300ESW
64 pages
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Summary

1. Safety Precautions - Electrical and Thermal Hazards

Electrical Shock and Wiring Safety

Warnings about electric shock from terminals, house wiring, and loose connections.

Fuel Flammability and Exhaust Hazards

Warnings about diesel fuel fire risk and dangers of engine exhaust gases.

Safety Precautions - Battery, Coolant, and Welding

Welding Arc and Overload Safety

Protection against arc rays and consequences of machine overloading.

Safety Precautions - Fire, Debris, and Electrical Stability

Welding Fire and Explosion Prevention

Measures to prevent fire and explosion from welding sparks and embers.

Control Panel Layout and Functions

3. Transportation and Installation

3-4 Battery Maintenance and Checks

3-5 Battery Cable Connection Procedures

4. Lubricating Oil, Cooling Water, and Fuel

Fuel Specifications and Monitoring

5. Engine Prestart Checks

Pre-Start Component Checks

Visual checks required before starting the engine, including oil and engine monitor.

6. Starting and Operating Procedures

Pre-Operation Safety and Area Checks

Ensuring safety of the surrounding area and notifying personnel before starting.

Engine Starting Procedure Steps

Detailed steps for starting the engine using the starter switch and key.

Post-Start Engine Status Checks

Checking oil pressure and charging lamps after engine starts.

Operating Procedures and Air Bleeding

Troubleshooting Start Failures

Guidance for repeated start failures, including fuel and air system checks.

7. Stopping the Engine

Standard Engine Stopping Procedure

Steps to safely stop the engine, including circuit breaker and key removal.

7-1 Operating Precautions and Monitoring

Monitoring Meters and Warning Lamps

Importance of regularly checking meters and lamps for abnormal readings.

7-2 Emergency Stop Devices and Fuse System

Emergency Stop Device Functions

Explanation of how emergency stop devices activate and shut down the engine.

8. Operation of the Welder

Welding Cable and Polarity Connections

Instructions for securely connecting welding cables and selecting polarities.

8-3 Current Adjustment and Mode Selection

Selecting Welding Mode (Full Range;e mode)

How to use the 'e mode Selector Switch' to choose operation modes.

Selecting Single or Dual Operation

Using the 'Single-Dual Selector Switch' for single or dual welding.

Adjusting Welding Current with Regulator

Using the 'Current Regulator' to set the welding current for different ranges.

Welding Current Range and Electrode Size Guide

Current Range and Electrode Size Tables

Tables showing current ranges and electrode sizes for 300ESW and 400ESW.

8-5 e mode Functionality

e mode for Noise and Fuel Saving

Explanation of 'e mode' for lowering noise and saving fuel during low-load operation.

8-7 Welding Operation Safety

Eye Protection During Welding

Emphasis on using protective gear like masks and goggles during arc welding.

8-8 Duty Cycle Information

Understanding Duty Cycle

Definition of duty cycle as percentage of welding time within 10 minutes.

8-9 Arc Force Regulator Functionality

Arc Force Regulator Adjustment

Adjusting welding characteristics using the Arc Force Regulator.

8-10 AC Power Supply Capabilities

AC Output Connections and Concurrent Use

8-11 Earth Leakage Relay Functionality

Earth Leakage Relay Description

Explanation of the earth leakage relay's function and sensitivity.

Testing the Earth Leakage Relay

Procedure for testing the earth leakage relay's functionality using the test button.

Generator Grounding Requirements

Instructions for grounding the generator and the importance of low resistance.

Grounding and Earth Leakage Relay Safety

Earth Terminal for Leakage Relay

Details on the earth terminal connected to the three-phase neutral point.

9. Maintenance Schedule and Tasks

Maintenance Tasks at Various Intervals

Long-Term Maintenance and Other Checks

9-2 Engine Oil Filter Replacement

9-3 Fuel Filter Element Maintenance

9-4 Air Cleaner Element Maintenance

10. Troubleshooting Guide - Arcing and Output Issues

Troubleshooting: No Arcing or Weak Arcing

Identifies causes and remedies for issues related to welding arc.

Troubleshooting: No AC Output

Identifies causes and remedies for the absence of AC output.

Troubleshooting: Engine Does Not Start

Diagnoses common reasons for the engine failing to start and their solutions.

Troubleshooting Guide - Engine Performance Issues

Troubleshooting: Low Power Sudden Shutdown

Addresses sudden power loss or shutdown issues and their causes.

Troubleshooting: Abnormal Emission or Noise

Diagnoses issues related to abnormal exhaust color and engine noise.

Troubleshooting: Engine Overheats

Identifies causes for engine overheating, such as low oil or overload.

Troubleshooting: Engine Remains Slow

Addresses issues causing the engine to run at slow speed.

Troubleshooting Guide - Engine Speed and Battery Issues

Troubleshooting: Engine Remains High Speed

Diagnoses reasons for the engine consistently running at high speed.

Troubleshooting: Battery Becomes Flat

Identifies causes for the battery discharging quickly.

12. Specifications - DLW-300 ESW Model

Specifications - DLW-400 ESW Model

14. Generator Wiring Diagram - DLW-300 ESW (50 Hz;220 V)

DLW-300 ESW Generator Wiring Schematic

Schematic showing electrical connections for the 300ESW at 50Hz/220V.

Generator Wiring Diagrams - DLW-300 ESW Variations

DLW-300 ESW Wiring Diagram (50 Hz 200 V)

Schematic showing electrical connections for the 300ESW at 50Hz/200V.

DLW-300 ESW Wiring Diagram (50 Hz 400 V Class)

Schematic showing electrical connections for the 300ESW at 50Hz/400V.

DLW-300 ESW Wiring Diagram (60 Hz 220 V)

Schematic showing electrical connections for the 300ESW at 60Hz/220V.

Generator Wiring Diagrams - DLW-300 ESW & DLW-400 ESW

DLW-300 ESW Wiring Diagram (60 Hz 400 V Class)

Schematic showing electrical connections for the 300ESW at 60Hz/400V.

DLW-400 ESW Wiring Diagram (50 Hz;220 V)

Schematic showing electrical connections for the 400ESW at 50Hz/220V.

Generator Wiring Diagrams - DLW-400 ESW Variations

DLW-400 ESW Wiring Diagram (50 Hz 200 V)

Schematic showing electrical connections for the 400ESW at 50Hz/200V.

DLW-400 ESW Wiring Diagram (50 Hz 400 V Class)

Schematic showing electrical connections for the 400ESW at 50Hz/400V.

Generator Wiring Diagrams - DLW-400 ESW (60 Hz)

DLW-400 ESW Wiring Diagram (60 Hz 400 V Class)

Schematic showing electrical connections for the 400ESW at 60Hz/400V.

DLW-400 ESW Wiring Diagram (60 Hz 220 V)

Schematic showing electrical connections for the 400ESW at 60Hz/220V.

15. Engine Wiring Diagram (50 Hz)

DLW-300;400 ESW Engine Wiring Diagram (50 Hz)

Schematic of engine control wiring for 50Hz operation.

Engine Wiring Diagram (60 Hz)

DLW-300;400 ESW Engine Wiring Diagram (60 Hz)

Schematic of engine control wiring for 60Hz operation.

Denyo DLW-300ESW Specifications

General IconGeneral
BrandDenyo
ModelDLW-300ESW
CategoryWelding System
LanguageEnglish

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