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Denyo DLW-300LS User Manual

Denyo DLW-300LS
50 pages
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No. D48443 02204A
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Caution : Do not operate this machine before you
thoroughly read and understand this manual.
Always keep this manual near the machine.
HEAD OFFICE
2-8-5 Nihonbashi-horidomecho, Chuo-ku, Tokyo, 103-8566 Japan
TEL
+81 - 3 - 6861 1111
FAX
+81 - 3 - 6861 1181
Printed in Japan

Questions and Answers:

Denyo DLW-300LS Specifications

General IconGeneral
BrandDenyo
ModelDLW-300LS
CategoryWelding System
LanguageEnglish

Summary

Foreword and Symbols

Introduction and Symbol Guide

Provides a brief introduction and explains hazard and caution symbols used in the manual.

Safety Precautions

General Hazard Warnings

Details risks including electric shock, fire, hot parts, and improper connections.

Machine Overview and Components

External and Internal Component Identification

Identifies external and internal parts, including diagrams and component lists.

Control Panel Layout and Functions

Details the function and layout of all controls and indicators on the main panel.

Transportation, Installation, and Initial Checks

Safe Transport and Lifting Guidelines

Provides instructions for moving, lifting, and placing the machine safely.

Installation Site Requirements

Specifies optimal installation conditions, including level ground and ventilation.

Battery Maintenance and Checks

Covers battery electrolyte level, gravity checks, and charging recommendations.

Battery Cable and Fan Belt Procedures

Details correct battery cable connection and fan belt inspection.

Prestart System Verification

Outlines essential checks of fuel level, engine monitor, and other indicators before starting.

Fluids, Fuel, and Consumption

Engine Oil and Cooling Water Management

Recommends oil types, viscosity, coolant, and capacities for engine maintenance.

Fuel Type and Consumption Data

Specifies recommended fuel, tank capacity, and details fuel consumption rates.

Starting and Operating the Welder

Engine Start-Up Sequence and Operation

Step-by-step guide for starting the engine and operational monitoring.

Stopping the Engine and Protection Systems

Engine Shutdown and Securing Procedures

Provides instructions for safely stopping the engine and securing the machine after use.

Automatic Air Bleeding Unit Use

Explains how to operate the automatic air bleeding unit for fuel system issues.

Machine Protection Systems Overview

Details built-in protection devices for engine, welding output, and electrical components.

Welder Operation and Adjustments

Welding Cables, Polarity, and Selection

Guides on connecting welding cables, selecting polarity, and choosing appropriate cable sizes.

Current Control, Modes, and e-Mode

Explains current adjustment, welding modes, and e-mode operation for performance optimization.

VRD, AC Power, and Earth Leakage Relay

Covers VRD, AC power supply usage, and earth leakage relay functions for safety.

Maintenance Procedures

Routine Maintenance Schedule and Tasks

Outlines periodic maintenance based on operating hours, including filters and air cleaner.

Filter and Separator Servicing

Provides detailed instructions for servicing oil filters, fuel filters, and water separators.

Air Cleaner and Condenser Service

Details air cleaner element cleaning/replacement and condenser replacement advice.

Troubleshooting and Storage

Common Issues and Solutions

Lists common problems like no arcing, no AC output, and engine start failures with causes and remedies.

Long-Term Storage Recommendations

Covers battery disconnection, electrolyte checks, and general inspection before storage.

Technical Specifications and Diagrams

Detailed Machine Specifications

Provides comprehensive technical data for welding output, AC power, and engine parameters.

Outline Drawings and Wiring Schematics

Illustrates machine layout, control panel, and electrical wiring diagrams.

Attachments and Accessories

Included Items and Documentation

Lists items included with the welder, such as manuals, keys, and fuses.

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