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Depa DH25-UE - User Manual

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1
DEPA
®
Air Operated Diaphragm Pumps
www.depapumps.com
www.cranecpe.com
Air Operated
Diaphragm Pumps
Operating and
Installation Instructions
Installation, Operation
and Maintenance
BA-DL-GB/01.19

Table of Contents

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Summary

EC Declaration of Conformity

EU Declaration of Conformity (ATEX Zone 2)

EU Declaration of Conformity (Mining)

EU Declaration of Conformity (ATEX Zone 1)

EC Declaration of Conformity (Food Contact)

EU Declaration of Conformity (ATEX Variant)

Principle of Pump Function

Pump Operational Functionality

Technical Specifications Overview

General Safety and Hazard Awareness

Essential Safety Precautions

Provides fundamental safety instructions for pump operation and maintenance.

Identification of Danger Sources

Identifies hazards associated with pump operation, like pressure and electrical energy.

Permitted Operator Qualifications

Specifies who is permitted to operate, service, or repair the pump.

Definition of Intended Use

Defines the specific application for which the pump is designed.

Safety Procedures and Warnings

Prohibitions on Misuse and Alteration

Warns against using the pump for unintended purposes or making unauthorized modifications.

Safe Maintenance and Repair Practices

Outlines safety requirements for performing maintenance and repair work.

Operational Safety Practices

Personal Protective Equipment (PPE) Guidelines

Lists required protective clothing and gear for safe operation.

Safety for Pressurized Line Work

Safety guidelines for handling lines under pressure to prevent injury.

Installation and System Integration

Pre-Installation Checklist

Steps to take and considerations before installing the pump.

Pipeline Design and Arrangement

Guidance on designing and arranging suction and pressure pipelines.

Pump Installation and Connection

Pump Installation Details

Installation Specifics for Explosive Areas

Grounding, Earthing, and Vibration Control

Procedures for equipotential bonding, earthing, and vibration management.

Pump Operation Basics

Initial Pump Startup

Steps to ensure the pump is ready for operation after connections.

Pump Startup Procedure

Instructions on how to safely start the pump.

Operational Controls and Monitoring

Pump Shutdown and Emergency Actions

Steps to safely stop the pump and actions for emergencies.

Diaphragm Integrity Monitoring

Explains conductive and capacitive systems for detecting diaphragm leaks.

Operation Monitoring and System Support

Leak Detection and Automatic Shutdown

How diaphragm break sensors shut down the pump in case of leaks.

Maintenance and Inspection Procedures

Component Replacement Procedures

Diaphragm, Valve Seat, Ball Replacement

Detailed steps for replacing diaphragms, valve seats, and balls for specific series.

PTFE Diaphragm Replacement Steps

Specific procedures for replacing PTFE diaphragms, including plate considerations.

Internal Valve Maintenance

Internal Control Valve Replacement

Steps for replacing the internal control valve assembly.

External Valve and System Component Replacement

External Q-Control Valve Replacement

Instructions for replacing the external Q-control valve.

DEPA AirSave System Replacement

Procedures for replacing the DEPA AirSave system components.

Pressure Booster Assembly;Disassembly

Steps for assembling and disassembling the pressure booster (DB series).

DH Series Maintenance Procedures

DH Series Diaphragm, Valve Seat, Ball Replacement

Specific steps for replacing these parts in DH series pumps.

Control Block Disassembly Guide

Detailed steps for disassembling the pump's control block.

AirSave Valve and Pump Reassembly

AirSave Control Valve (M-Valve) Replacement

Procedures for replacing the AirSave control valve.

Comprehensive Troubleshooting Guide

Resolving No Delivery Issues

Addresses causes and remedies for pumps not delivering product.

Addressing Insufficient Pumping Capacity

Lists common causes and solutions for reduced pumping performance.

Diagnosing Pump Slowdowns and Restarts

Diagnoses issues causing the pump to slow down, stop, or restart.

Troubleshooting Reduced Flow and Pulsation

Troubleshooting tips for decreased flow and increased pulsation.

Advanced Troubleshooting Scenarios

Pump Failure Despite Air Supply

Troubleshooting steps when the pump fails to operate with air supply.

Valve Ball and Diaphragm Failure Diagnosis

Diagnoses issues related to deformed valve balls or cracked PTFE diaphragms.

Addressing Pump Leaks and Noise Issues

Solutions for clamp band leaks, loud noise, and piston rod movement issues.

Active Pulsation Damper System

Pulsation Damper Integration and Monitoring

Spare Parts Management and Ordering

MEDI Spare Part Kit Details

Equipment for Potentially Explosive Atmospheres

Category 1: Design, Materials, and Usage

Details design, housing, material requirements, and usage for Category 1 equipment.

Explosive Environment Equipment Requirements

Category 1: Grounding, Vibration, and Accessories

Covers equipotential bonding, vibration distance, and accessories for Category 1.

Maintenance and Tightening Torques

Maintenance for Explosive Environments

Maintenance instructions specific to equipment used in potentially explosive environments.

Depa DH25-UE Specifications

General IconGeneral
BrandDepa
ModelDH25-UE
CategoryWater Pump
LanguageEnglish

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